| 三月份各车间废品排列表 |
|
|
| 一车间 |
|
|
|
| K157左曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
|
|
| 数控磨 |
33 |
46.48% |
46.48% |
|
| 校正 |
11 |
61.97% |
15.49% |
|
| 镗孔 |
8 |
73.24% |
11.27% |
|
| 数控车 |
6 |
81.69% |
8.45% |
|
| 钻销孔 |
4 |
87.32% |
5.63% |
|
| 滚螺纹 |
4 |
92.96% |
5.63% |
|
| 车R |
3 |
97.18% |
4.23% |
|
| 铣键槽 |
2 |
100.00% |
2.82% |
|
| 钻工艺孔 |
|
100.00% |
0.00% |
|
| 压合 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 磨锥 |
|
100.00% |
0.00% |
|
| 磨R |
|
100.00% |
0.00% |
|
| 精磨 |
|
100.00% |
0.00% |
|
| 车孔 |
|
100.00% |
0.00% |
|
| 车大外圆 |
|
100.00% |
0.00% |
|
| 插齿 |
|
100.00% |
0.00% |
|
| 合计 |
71 |
|
|
|
|
|
|
| 2）K157FM系列（右曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 校正 |
21 |
27.27% |
27.27% |
| 数控磨 |
16 |
48.05% |
20.78% |
| 钻销孔 |
15 |
67.53% |
19.48% |
| 数控车 |
6 |
75.32% |
7.79% |
| 滚螺纹 |
6 |
83.12% |
7.79% |
| 镗孔 |
5 |
89.61% |
6.49% |
| 铣键 |
3 |
93.51% |
3.90% |
| 压合 |
3 |
97.40% |
3.90% |
| 车R |
2 |
100.00% |
2.60% |
| 钻工艺孔 |
|
100.00% |
0.00% |
| 车孔 |
|
100.00% |
0.00% |
| 钻深孔 |
|
100.00% |
0.00% |
| 车大外圆 |
|
100.00% |
0.00% |
| 精磨 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 钻斜孔 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
77 |
|
|
|
|
| 3）GFC（左曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
| 校正 |
65 |
69.15% |
69.15% |
| 数控磨 |
9 |
78.72% |
9.57% |
| 压合 |
7 |
86.17% |
7.45% |
| 镗孔 |
5 |
91.49% |
5.32% |
| 钻销孔 |
3 |
94.68% |
3.19% |
| 数控车 |
2 |
96.81% |
2.13% |
| 铣花键 |
2 |
98.94% |
2.13% |
| 车R |
1 |
100.00% |
1.06% |
| 车孔 |
|
100.00% |
0.00% |
| 车大外圆 |
|
100.00% |
0.00% |
| 滚螺纹 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 压链轮 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
94 |
|
|
|
|
| 4）GFC（右曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
| 校正 |
51 |
67.11% |
67.11% |
| 压合 |
8 |
77.63% |
10.53% |
| 镗孔 |
6 |
85.53% |
7.89% |
| 数控车 |
5 |
92.11% |
6.58% |
| 钻销孔 |
2 |
94.74% |
2.63% |
| 车R |
2 |
97.37% |
2.63% |
| 铣半圆键槽 |
2 |
100.00% |
2.63% |
| 车孔 |
|
100.00% |
0.00% |
| 车大外圆 |
|
100.00% |
0.00% |
| 滚螺纹 |
|
100.00% |
0.00% |
| 数控磨 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 车凹槽 |
|
100.00% |
0.00% |
| 车V槽 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
76 |
|
|
|
|
| 5）割草机系列（左曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 校正 |
68 |
49.28% |
49.28% |
|
| 钻销孔 |
16 |
60.87% |
11.59% |
|
| 车R |
14 |
71.01% |
10.14% |
|
| 镗孔 |
13 |
80.43% |
9.42% |
|
| 精车 |
9 |
86.96% |
6.52% |
|
| 磨杆 |
9 |
93.48% |
6.52% |
|
| 滚螺纹 |
6 |
97.83% |
4.35% |
|
| 压合 |
3 |
100.00% |
2.17% |
|
| 车孔 |
|
100.00% |
0.00% |
|
| 磨底径 |
|
100.00% |
0.00% |
|
| 磨R |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
138 |
|
|
|
|
|
|
| 6）割草机系列（右曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 校正 |
11 |
57.89% |
57.89% |
|
| 磨杆 |
3 |
73.68% |
15.79% |
|
| 钻销孔 |
2 |
84.21% |
10.53% |
|
| 铣半圆键槽 |
2 |
94.74% |
10.53% |
|
| 精车 |
1 |
100.00% |
5.26% |
|
| 车R |
|
100.00% |
0.00% |
|
| 车孔 |
|
100.00% |
0.00% |
|
| 磨底径 |
|
100.00% |
0.00% |
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
| 磨R |
|
100.00% |
0.00% |
|
| 镗孔 |
|
100.00% |
0.00% |
|
| 压合 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
19 |
|
|
|
|
|
|
| 二车间 |
|
|
|
|
|
|
| 1）K157FM系列（左曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
| 校正 |
19 |
43.18% |
43.18% |
| 数控车 |
8 |
61.36% |
18.18% |
| 钻销孔 |
6 |
75.00% |
13.64% |
| 插齿 |
3 |
81.82% |
6.82% |
| 数控磨 |
3 |
88.64% |
6.82% |
| 车孔 |
2 |
93.18% |
4.55% |
| 钻工艺孔 |
1 |
95.45% |
2.27% |
| 铣键槽 |
1 |
97.73% |
2.27% |
| 磨锥 |
1 |
100.00% |
2.27% |
| 车R |
|
100.00% |
0.00% |
| 车大外圆 |
|
100.00% |
0.00% |
| 滚螺纹 |
|
100.00% |
0.00% |
| 镗孔 |
|
100.00% |
0.00% |
| 精磨 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
44 |
|
|
|
|
| 2）K157FM系列（右曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
|
|
| 校正 |
28 |
71.79% |
71.79% |
|
| 数控车 |
4 |
82.05% |
10.26% |
|
| 数控磨 |
3 |
89.74% |
7.69% |
|
| 车R |
1 |
92.31% |
2.56% |
|
| 车孔 |
1 |
94.87% |
2.56% |
|
| 车大外圆 |
1 |
97.44% |
2.56% |
|
| 铣键 |
1 |
100.00% |
2.56% |
|
| 钻销孔 |
|
100.00% |
0.00% |
|
| 钻工艺孔 |
|
100.00% |
0.00% |
|
| 钻深孔 |
|
100.00% |
0.00% |
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
| 镗孔 |
|
100.00% |
0.00% |
|
| 精磨 |
|
100.00% |
0.00% |
|
| 磨R |
|
100.00% |
0.00% |
|
| 钻斜孔 |
|
100.00% |
0.00% |
|
| 压合 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
39 |
|
|
|
|
|
|
| 3）157FM系列（左曲柄） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 校正 |
30 |
29.41% |
29.41% |
| 钻、攻螺纹 |
25 |
53.92% |
24.51% |
| 精车 |
22 |
75.49% |
21.57% |
| U钻 |
8 |
83.33% |
7.84% |
| 数控磨 |
7 |
90.20% |
6.86% |
| 铣半圆键槽 |
7 |
97.06% |
6.86% |
| 车R |
2 |
99.02% |
1.96% |
| 镗孔 |
1 |
100.00% |
0.98% |
| 钻深孔 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
102 |
|
|
|
|
| 4）157FM系列（右曲柄） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 校正 |
30 |
37.04% |
37.04% |
| U钻 |
13 |
53.09% |
16.05% |
| 精车 |
12 |
67.90% |
14.81% |
| 滚键 |
8 |
77.78% |
9.88% |
| 磨空刀 |
7 |
86.42% |
8.64% |
| 镗孔 |
5 |
92.59% |
6.17% |
| 滚螺纹 |
2 |
95.06% |
2.47% |
| 钻深孔 |
1 |
96.30% |
1.23% |
| 车R |
1 |
97.53% |
1.23% |
| 钻斜孔 |
1 |
98.77% |
1.23% |
| 其它 |
1 |
100.00% |
1.23% |
| 磨R |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 综合 |
81 |
|
|
|
|
| 5）GA5（左曲柄） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 磨杆 |
14 |
28.00% |
28.00% |
| 铣花键 |
11 |
50.00% |
22.00% |
| 校正 |
10 |
70.00% |
20.00% |
| 滚花键 |
4 |
78.00% |
8.00% |
| 数控磨 |
3 |
84.00% |
6.00% |
| 压合 |
2 |
88.00% |
4.00% |
| 精车 |
1 |
90.00% |
2.00% |
| 钻销孔 |
1 |
92.00% |
2.00% |
| 车孔 |
1 |
94.00% |
2.00% |
| 车倒角 |
1 |
96.00% |
2.00% |
| 压衬套 |
1 |
98.00% |
2.00% |
| 镗孔 |
1 |
100.00% |
2.00% |
| 车R |
|
100.00% |
0.00% |
| 车蜗杆 |
|
100.00% |
0.00% |
| 磨底径 |
|
100.00% |
0.00% |
| 滚螺纹 |
|
100.00% |
0.00% |
| 磨杆 |
|
100.00% |
0.00% |
| 磨（车）R |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
50 |
|
|
|
|
| 6）GA5（右曲柄） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 校正 |
29 |
87.88% |
87.88% |
| 钻销孔 |
2 |
93.94% |
6.06% |
| 精车 |
1 |
96.97% |
3.03% |
| 车R |
1 |
100.00% |
3.03% |
| 车孔 |
|
100.00% |
0.00% |
| 车倒角 |
|
100.00% |
0.00% |
| 磨底径 |
|
100.00% |
0.00% |
| 滚螺纹 |
|
100.00% |
0.00% |
| 数控磨 |
|
100.00% |
0.00% |
| 镗孔 |
|
100.00% |
0.00% |
| 磨（车）R |
|
100.00% |
0.00% |
| 铣半圆键槽 |
|
100.00% |
0.00% |
| 磨锥 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
33 |
|
|
|
|
| 7）AN125系列（左曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 精车 |
15 |
57.69% |
57.69% |
| 铣扁 |
4 |
73.08% |
15.38% |
| 车孔 |
2 |
80.77% |
7.69% |
| 铣花键 |
2 |
88.46% |
7.69% |
| 数控磨 |
2 |
96.15% |
7.69% |
| 钻攻3xM6孔 |
1 |
100.00% |
3.85% |
| 钻销孔 |
|
100.00% |
0.00% |
| 车R |
|
100.00% |
0.00% |
| 滚螺纹 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 镗孔 |
|
100.00% |
0.00% |
| 磨杆 |
|
100.00% |
0.00% |
| 车大外圆 |
|
100.00% |
0.00% |
| 压、磨轴套 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 校正 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
26 |
|
|
|
|
| 8）AN125系列（右曲柄） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 钻销孔 |
7 |
41.18% |
41.18% |
| 精车 |
4 |
64.71% |
23.53% |
| 数控磨 |
2 |
76.47% |
11.76% |
| 车大外圆 |
2 |
88.24% |
11.76% |
| 车R |
1 |
94.12% |
5.88% |
| 插齿 |
1 |
100.00% |
5.88% |
| 车孔 |
|
100.00% |
0.00% |
| 滚螺纹 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 镗孔 |
|
100.00% |
0.00% |
| 磨杆 |
|
100.00% |
0.00% |
| 钻铰∮4孔 |
|
100.00% |
0.00% |
| 铣半圆键槽 |
|
100.00% |
0.00% |
| 磨锥 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 校正 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
17 |
|
|
|
|
| 五车间 |
|
|
|
| 1）K157FM连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 珩大孔 |
18 |
24.32% |
24.32% |
|
| 磨大孔 |
15 |
44.59% |
20.27% |
|
| 珩小孔 |
13 |
62.16% |
17.57% |
|
| 车大孔 |
11 |
77.03% |
14.86% |
|
| 磨平面 |
7 |
86.49% |
9.46% |
|
| 车小孔 |
6 |
94.59% |
8.11% |
|
| 磨小孔 |
4 |
100.00% |
5.41% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
| 钻大孔 |
|
100.00% |
0.00% |
|
| 钻小孔 |
|
100.00% |
0.00% |
|
| 综合 |
74 |
|
|
|
|
|
|
| 2）157FM连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 珩小孔 |
89 |
50.00% |
50.00% |
| 磨大孔 |
59 |
83.15% |
33.15% |
| 磨小孔 |
19 |
93.82% |
10.67% |
| 磨平面 |
6 |
97.19% |
3.37% |
| 珩大孔 |
4 |
99.44% |
2.25% |
| 其它 |
1 |
100.00% |
0.56% |
| 钻大孔 |
|
100.00% |
0.00% |
| 钻小孔 |
|
100.00% |
0.00% |
| 车大孔 |
|
100.00% |
0.00% |
| 车小孔 |
|
100.00% |
0.00% |
| 综合 |
178 |
|
|
|
|
| 3）GFC连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 车小孔 |
35 |
28.93% |
28.93% |
| 珩小孔 |
35 |
57.85% |
28.93% |
| 磨小孔 |
25 |
78.51% |
20.66% |
| 磨平面 |
12 |
88.43% |
9.92% |
| 磨大孔 |
7 |
94.21% |
5.79% |
| 车大孔 |
4 |
97.52% |
3.31% |
| 珩大孔 |
3 |
100.00% |
2.48% |
| 钻大孔 |
|
100.00% |
0.00% |
| 钻小孔 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
121 |
|
|
|
|
| 4）SC4160479连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 磨大孔 |
41 |
32.80% |
32.80% |
| 车小孔 |
39 |
64.00% |
31.20% |
| 磨小孔 |
21 |
80.80% |
16.80% |
| 珩小孔 |
15 |
92.80% |
12.00% |
| 磨平面 |
7 |
98.40% |
5.60% |
| 车大孔 |
1 |
99.20% |
0.80% |
| 珩大孔 |
1 |
100.00% |
0.80% |
| 钻大孔 |
|
100.00% |
0.00% |
| 钻小孔 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
125 |
|
|
|
|
| 5）其它连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 车小孔 |
44 |
27.33% |
27.33% |
| 钻小孔 |
31 |
46.58% |
19.25% |
| 车大孔 |
21 |
59.63% |
13.04% |
| 磨平面 |
19 |
71.43% |
11.80% |
| 磨小孔 |
15 |
80.75% |
9.32% |
| 珩大孔 |
11 |
87.58% |
6.83% |
| 珩小孔 |
11 |
94.41% |
6.83% |
| 磨大孔 |
9 |
100.00% |
5.59% |
| 钻大孔 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
161 |
|
|
|
|
| 六车间 |
|
|
|
| 1、8012轴（系列） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 钻大孔 |
96 |
32.43% |
32.43% |
| 精磨外圆 |
72 |
56.76% |
24.32% |
| 粗磨外圆 |
33 |
67.91% |
11.15% |
| 铣扁 |
15 |
72.97% |
5.07% |
| 磨偏心 |
13 |
77.36% |
4.39% |
| 精车偏心 |
12 |
81.42% |
4.05% |
| 枪钻 |
10 |
84.80% |
3.38% |
| 钻小孔 |
10 |
88.18% |
3.38% |
| 钻中孔 |
9 |
91.22% |
3.04% |
| 精车 |
7 |
93.58% |
2.36% |
| 镗孔 |
7 |
95.95% |
2.36% |
| 铰中孔 |
6 |
97.97% |
2.03% |
| 车大孔 |
6 |
100.00% |
2.03% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
296 |
|
|
|
|
| 2、减速机轴（系列） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
| 精磨 |
32 |
53.33% |
53.33% |
| 粗磨 |
13 |
75.00% |
21.67% |
| 精车外圆 |
8 |
88.33% |
13.33% |
| 精车 |
7 |
100.00% |
11.67% |
| 钻大孔 |
|
100.00% |
0.00% |
| 扩大孔 |
|
100.00% |
0.00% |
| 钻小孔 |
|
100.00% |
0.00% |
| 攻螺纹 |
|
100.00% |
0.00% |
| 车台阶 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
60 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
