| 四月份主要品种废品排列图 |
|
| 一车间 |
|
|
|
| 1）K157FM系列（左曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 校正 |
24 |
24.24% |
24.24% |
| 数控磨 |
21 |
45.45% |
21.21% |
| 镗孔 |
17 |
62.63% |
17.17% |
| 钻销孔 |
11 |
73.74% |
11.11% |
| 插齿 |
7 |
80.81% |
7.07% |
| 数控车 |
6 |
86.87% |
6.06% |
| 车R |
5 |
91.92% |
5.05% |
| 铣键槽 |
4 |
95.96% |
4.04% |
| 滚螺纹 |
3 |
98.99% |
3.03% |
| 车大外圆 |
1 |
100.00% |
1.01% |
| 钻工艺孔 |
|
100.00% |
0.00% |
| 车孔 |
|
100.00% |
0.00% |
| 精磨 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 磨锥 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
99 |
|
100.00% |
| |
|
|
|
| 2）K157FM系列（右曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 校正 |
22 |
24.72% |
24.72% |
| 镗孔 |
21 |
48.31% |
23.60% |
| 数控磨 |
17 |
67.42% |
19.10% |
| 钻销孔 |
10 |
78.65% |
11.24% |
| 车R |
9 |
88.76% |
10.11% |
| 数控车 |
4 |
93.26% |
4.49% |
| 铣键 |
3 |
96.63% |
3.37% |
| 滚螺纹 |
2 |
98.88% |
2.25% |
| 车大外圆 |
1 |
100.00% |
1.12% |
| 钻工艺孔 |
|
100.00% |
0.00% |
| 车孔 |
|
100.00% |
0.00% |
| 钻深孔 |
|
100.00% |
0.00% |
| 精磨 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 钻斜孔 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
89 |
200.00% |
100.00% |
| |
|
|
| 3）GFC（左曲柄） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 校正 |
48 |
64.86% |
64.86% |
| 数控车 |
11 |
79.73% |
14.86% |
| 镗孔 |
7 |
89.19% |
9.46% |
| 铣花键 |
4 |
94.59% |
5.41% |
| 数控磨 |
3 |
98.65% |
4.05% |
| 钻销孔 |
1 |
100.00% |
1.35% |
| 车R |
|
100.00% |
0.00% |
| 车孔 |
|
100.00% |
0.00% |
| 车大外圆 |
|
100.00% |
0.00% |
| 滚螺纹 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 压链轮 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
74 |
|
100.00% |
| |
|
|
| 4）GFC（右曲柄） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 校正 |
107 |
62.57% |
62.57% |
| 镗孔 |
25 |
77.19% |
14.62% |
| 钻销孔 |
13 |
84.80% |
7.60% |
| 数控磨 |
7 |
88.89% |
4.09% |
| 数控车 |
5 |
91.81% |
2.92% |
| 车R |
5 |
94.74% |
2.92% |
| 铣槽 |
3 |
96.49% |
1.75% |
| 车孔 |
2 |
97.66% |
1.17% |
| 滚螺纹 |
2 |
98.83% |
1.17% |
| 车凹槽 |
2 |
100.00% |
1.17% |
| 车大外圆 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 车V槽 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
171 |
|
100.00% |
| |
|
|
| 5）M150FM（左曲柄） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 校正 |
11 |
25.00% |
25.00% |
| 钻销孔 |
8 |
43.18% |
18.18% |
| 车孔 |
5 |
54.55% |
11.36% |
| 车大外圆 |
4 |
63.64% |
9.09% |
| 镗孔 |
4 |
72.73% |
9.09% |
| 精车 |
3 |
79.55% |
6.82% |
| 数控磨 |
3 |
86.36% |
6.82% |
| 车R |
2 |
90.91% |
4.55% |
| 滚螺纹 |
2 |
95.45% |
4.55% |
| 铣键槽 |
2 |
100.00% |
4.55% |
| 车斜面 |
|
100.00% |
0.00% |
| 磨底径 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 磨锥 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
44 |
|
100.00% |
| |
|
|
| 6）割草机系列（左曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 校正 |
27 |
32.93% |
32.93% |
| 精车 |
12 |
47.56% |
14.63% |
| 镗孔 |
9 |
58.54% |
10.98% |
| 钻销孔 |
8 |
68.29% |
9.76% |
| 滚螺纹 |
8 |
78.05% |
9.76% |
| 其它 |
8 |
87.80% |
9.76% |
| 磨杆 |
7 |
96.34% |
8.54% |
| 车孔 |
2 |
98.78% |
2.44% |
| 压合 |
1 |
100.00% |
1.22% |
| 车R |
|
100.00% |
0.00% |
| 磨底径 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 综合 |
82 |
|
100.00% |
| |
|
|
| |
|
|
|
| 7）割草机系列（右曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 钻销孔 |
24 |
37.50% |
37.50% |
| 校正 |
12 |
56.25% |
18.75% |
| 车孔 |
8 |
68.75% |
12.50% |
| 铣槽 |
6 |
78.13% |
9.38% |
| 镗孔 |
4 |
84.38% |
6.25% |
| 精车 |
3 |
89.06% |
4.69% |
| 压合 |
3 |
93.75% |
4.69% |
| 磨杆 |
2 |
96.88% |
3.13% |
| 车R |
1 |
98.44% |
1.56% |
| 滚螺纹 |
1 |
100.00% |
1.56% |
| 磨底径 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
64 |
|
100.00% |
| |
|
|
| 二车间 |
|
|
|
| 1）K157FM系列（左曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
|
|
| 校正 |
18 |
48.65% |
48.65% |
|
| 镗孔 |
10 |
75.68% |
27.03% |
|
| 铣键槽 |
3 |
83.78% |
8.11% |
|
| 数控车 |
2 |
89.19% |
5.41% |
|
| 数控磨 |
2 |
94.59% |
5.41% |
|
| 磨锥 |
2 |
100.00% |
5.41% |
|
| 钻销孔 |
|
100.00% |
0.00% |
|
| 车R |
|
100.00% |
0.00% |
|
| 钻工艺孔 |
|
100.00% |
0.00% |
|
| 车孔 |
|
100.00% |
0.00% |
|
| 插齿 |
|
100.00% |
0.00% |
|
| 车大外圆 |
|
100.00% |
0.00% |
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
| 精磨 |
|
100.00% |
0.00% |
|
| 磨R |
|
100.00% |
0.00% |
|
| 压合 |
|
100.00% |
0.00% |
|
| 其它 |
|
|
0.00% |
|
| 综合 |
37 |
|
|
|
| |
|
|
|
| |
|
|
|
| 2）K157FM系列（右曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 校正 |
18 |
45.00% |
45.00% |
| 车孔 |
7 |
62.50% |
17.50% |
| 镗孔 |
7 |
80.00% |
17.50% |
| 数控磨 |
3 |
87.50% |
7.50% |
| 数控车 |
2 |
92.50% |
5.00% |
| 钻工艺孔 |
2 |
97.50% |
5.00% |
| 车R |
1 |
100.00% |
2.50% |
| 钻销孔 |
|
100.00% |
0.00% |
| 钻深孔 |
|
100.00% |
0.00% |
| 车大外圆 |
|
100.00% |
0.00% |
| 滚螺纹 |
|
100.00% |
0.00% |
| 精磨 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 铣键 |
|
100.00% |
0.00% |
| 钻斜孔 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
40 |
|
|
| |
|
|
| |
|
|
|
| 3）AN125系列（左曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 精车 |
19 |
44.19% |
44.19% |
| 车孔 |
8 |
62.79% |
18.60% |
| 数控磨 |
6 |
76.74% |
13.95% |
| 钻攻3xM6孔 |
4 |
86.05% |
9.30% |
| 铣花键 |
4 |
95.35% |
9.30% |
| 钻销孔 |
1 |
97.67% |
2.33% |
| 铣扁 |
1 |
100.00% |
2.33% |
| 车R |
|
100.00% |
0.00% |
| 滚螺纹 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 镗孔 |
|
100.00% |
0.00% |
| 磨杆 |
|
100.00% |
0.00% |
| 车大外圆 |
|
100.00% |
0.00% |
| 压、磨轴套 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 校正 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
43 |
|
|
| |
|
|
| 4）AN125系列（右曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 车孔 |
8 |
25.81% |
25.81% |
|
| 精车 |
7 |
48.39% |
22.58% |
|
| 数控磨 |
5 |
64.52% |
16.13% |
|
| 校正 |
4 |
77.42% |
12.90% |
|
| 车大外圆 |
2 |
83.87% |
6.45% |
|
| 钻销孔 |
1 |
87.10% |
3.23% |
|
| 车R |
1 |
90.32% |
3.23% |
|
| 滚螺纹 |
1 |
93.55% |
3.23% |
|
| 镗孔 |
1 |
96.77% |
3.23% |
|
| 插齿 |
1 |
100.00% |
3.23% |
|
| 磨R |
|
100.00% |
0.00% |
|
| 磨杆 |
|
100.00% |
0.00% |
|
| 钻铰∮4孔 |
|
100.00% |
0.00% |
|
| 铣半圆键槽 |
|
100.00% |
0.00% |
|
| 磨锥 |
|
100.00% |
0.00% |
|
| 压合 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
31 |
|
|
|
| |
|
|
|
| 5）157FM系列（左曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 校正 |
40 |
27.97% |
27.97% |
|
| U钻 |
24 |
44.76% |
16.78% |
|
| 其它 |
16 |
55.94% |
11.19% |
|
| 精车 |
14 |
65.73% |
9.79% |
|
| 数控磨 |
14 |
75.52% |
9.79% |
|
| 钻螺纹 |
13 |
84.62% |
9.09% |
|
| 镗孔 |
7 |
89.51% |
4.90% |
|
| 车R |
6 |
93.71% |
4.20% |
|
| 钻深孔 |
5 |
97.20% |
3.50% |
|
| 铣槽 |
3 |
99.30% |
2.10% |
|
| 磨R |
1 |
100.00% |
0.70% |
|
| 压合 |
|
100.00% |
0.00% |
|
| 综合 |
143 |
|
|
|
|
|
|
| 6）157FM系列（右曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
|
|
| 校正 |
38 |
39.18% |
39.18% |
|
| 精车 |
14 |
53.61% |
14.43% |
|
| 精磨 |
13 |
67.01% |
13.40% |
|
| 车R |
7 |
74.23% |
7.22% |
|
| U钻 |
6 |
80.41% |
6.19% |
|
| 钻深孔 |
6 |
86.60% |
6.19% |
|
| 镗孔 |
6 |
92.78% |
6.19% |
|
| 滚螺纹 |
5 |
97.94% |
5.15% |
|
| 钻斜孔 |
1 |
98.97% |
1.03% |
|
| 其它 |
1 |
100.00% |
1.03% |
|
| 滚键 |
|
100.00% |
0.00% |
|
| 磨R |
|
100.00% |
0.00% |
|
| 压合 |
|
100.00% |
0.00% |
|
| 综合 |
97 |
|
|
|
| |
|
|
|
| 7）153M、172M（左曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 精车 |
6 |
33.33% |
33.33% |
| 校正 |
5 |
61.11% |
27.78% |
| 车孔 |
2 |
72.22% |
11.11% |
| 滚螺纹 |
2 |
83.33% |
11.11% |
| 镗孔 |
2 |
94.44% |
11.11% |
| 钻孔 |
1 |
100.00% |
5.56% |
| 车凹槽 |
|
100.00% |
0.00% |
| 车R |
|
100.00% |
0.00% |
| 挤花键 |
|
100.00% |
0.00% |
| 数控磨 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 压链轮 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
18 |
|
|
| |
|
|
| 8）153M、172M（右曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 车孔 |
8 |
27.59% |
27.59% |
| 车凹槽 |
7 |
51.72% |
24.14% |
| 钻深孔 |
3 |
62.07% |
10.34% |
| 数控磨 |
3 |
72.41% |
10.34% |
| 镗孔 |
3 |
82.76% |
10.34% |
| 校正 |
3 |
93.10% |
10.34% |
| 精车 |
1 |
96.55% |
3.45% |
| 铣半圆键槽 |
1 |
100.00% |
3.45% |
| 钻孔 |
|
100.00% |
0.00% |
| 车R |
|
100.00% |
0.00% |
| 钻油孔 |
|
100.00% |
0.00% |
| 滚螺纹 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 钻斜孔 |
|
100.00% |
0.00% |
| 磨锥 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 压链轮 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
29 |
|
|
| 五车间 |
|
|
| 1）K157FM连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 车小孔 |
54 |
31.03% |
31.03% |
| 珩小孔 |
37 |
52.30% |
21.26% |
| 珩大孔 |
23 |
65.52% |
13.22% |
| 车大孔 |
22 |
78.16% |
12.64% |
| 磨大孔 |
19 |
89.08% |
10.92% |
| 磨小孔 |
19 |
100.00% |
10.92% |
| 磨平面 |
|
100.00% |
0.00% |
| 钻大孔 |
|
100.00% |
0.00% |
| 钻小孔 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
174 |
|
|
| |
|
|
| 2）157FM连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 磨小孔 |
65 |
45.14% |
45.14% |
| 珩小孔 |
35 |
69.44% |
24.31% |
| 磨大孔 |
17 |
81.25% |
11.81% |
| 车小孔 |
11 |
88.89% |
7.64% |
| 珩大孔 |
7 |
93.75% |
4.86% |
| 车大孔 |
5 |
97.22% |
3.47% |
| 磨平面 |
4 |
100.00% |
2.78% |
| 钻大孔 |
|
100.00% |
0.00% |
| 钻小孔 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
144 |
|
100.00% |
| |
|
|
| 3）GFC连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
| 车小孔 |
71 |
50.00% |
50.00% |
| 珩小孔 |
35 |
74.65% |
24.65% |
| 车大孔 |
10 |
81.69% |
7.04% |
| 珩大孔 |
8 |
87.32% |
5.63% |
| 磨平面 |
6 |
91.55% |
4.23% |
| 磨大孔 |
6 |
95.77% |
4.23% |
| 磨小孔 |
6 |
100.00% |
4.23% |
| 钻大孔 |
|
100.00% |
0.00% |
| 钻小孔 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
142 |
|
100.00% |
| |
|
|
| 4）SC4160479连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 磨小孔 |
10 |
27.03% |
27.03% |
| 磨平面 |
8 |
48.65% |
21.62% |
| 车小孔 |
6 |
64.86% |
16.22% |
| 珩大孔 |
4 |
75.68% |
10.81% |
| 车大孔 |
3 |
83.78% |
8.11% |
| 磨大孔 |
3 |
91.89% |
8.11% |
| 珩小孔 |
3 |
100.00% |
8.11% |
| 钻大孔 |
|
100.00% |
0.00% |
| 钻小孔 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
37 |
|
|
| |
|
|
| |
|
|
|
| 5）125CC连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 车大孔 |
15 |
21.43% |
21.43% |
|
| 车小孔 |
14 |
41.43% |
20.00% |
|
| 磨大孔 |
14 |
61.43% |
20.00% |
|
| 珩大孔 |
12 |
78.57% |
17.14% |
|
| 珩小孔 |
12 |
95.71% |
17.14% |
|
| 磨小孔 |
3 |
100.00% |
4.29% |
|
| 磨平面 |
|
100.00% |
0.00% |
|
| 钻大孔 |
|
100.00% |
0.00% |
|
| 钻小孔 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
70 |
|
100.00% |
|
| |
|
|
|
| 6）其它连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 铣油槽 |
204 |
40.00% |
40.00% |
| 钻小孔 |
124 |
64.31% |
24.31% |
| 车小孔 |
55 |
75.10% |
10.78% |
| 车大孔 |
38 |
82.55% |
7.45% |
| 磨大孔 |
27 |
87.84% |
5.29% |
| 珩小孔 |
26 |
92.94% |
5.10% |
| 磨小孔 |
14 |
95.69% |
2.75% |
| 珩大孔 |
13 |
98.24% |
2.55% |
| 磨平面 |
9 |
100.00% |
1.76% |
| 钻大孔 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
510 |
|
100.00% |
| |
|
|
|
| 1、8012轴（系列） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
|
|
| 钻大孔 |
98 |
32.78% |
32.78% |
|
| 精磨外圆 |
62 |
53.51% |
20.74% |
|
| 粗磨外圆 |
28 |
62.88% |
9.36% |
|
| 铣扁 |
16 |
68.23% |
5.35% |
|
| 枪钻 |
14 |
72.91% |
4.68% |
|
| 磨偏心 |
14 |
77.59% |
4.68% |
|
| 精车偏心 |
13 |
81.94% |
4.35% |
|
| 其它 |
10 |
85.28% |
3.34% |
|
| 车大孔 |
9 |
88.29% |
3.01% |
|
| 钻中孔 |
8 |
90.97% |
2.68% |
|
| 钻小孔 |
8 |
93.65% |
2.68% |
|
| 精车 |
7 |
95.99% |
2.34% |
|
|
| 铰中孔 |
6 |
97.99% |
2.01% |
|
|
| 镗孔 |
6 |
100.00% |
2.01% |
|
|
| 综合 |
299 |
|
|
|
|
|
|
| |
|
|
|
| |
|
|
|
| |
|
|
|
| 2、减速机轴（系列） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
| 攻螺纹 |
59 |
29.21% |
29.21% |
| 精磨 |
46 |
51.98% |
22.77% |
| 粗磨 |
19 |
61.39% |
9.41% |
| 车台阶 |
17 |
69.80% |
8.42% |
| 其它 |
15 |
77.23% |
7.43% |
| 精车外圆 |
13 |
83.66% |
6.44% |
| 钻大孔 |
12 |
89.60% |
5.94% |
| 精车 |
10 |
94.55% |
4.95% |
| 扩大孔 |
6 |
97.52% |
2.97% |
| 钻小孔 |
5 |
100.00% |
2.48% |
| 综合 |
202 |
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
