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五月份车间主要品种工序废品排列图 |
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| 一车间 |
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| 1）K157FM系列（左曲柄） |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
27 |
28.42% |
28.42% |
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| 数控车 |
13 |
42.11% |
13.68% |
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| 钻销孔 |
12 |
54.74% |
12.63% |
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| 数控磨 |
11 |
66.32% |
11.58% |
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| 插齿 |
8 |
74.74% |
8.42% |
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| 滚螺纹 |
7 |
82.11% |
7.37% |
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| 车R |
6 |
88.42% |
6.32% |
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| 铣键槽 |
4 |
92.63% |
4.21% |
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| 校正 |
4 |
96.84% |
4.21% |
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| 磨锥 |
2 |
98.95% |
2.11% |
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| 其它 |
1 |
100.00% |
1.05% |
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| 钻工艺孔 |
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100.00% |
0.00% |
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| 车孔 |
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100.00% |
0.00% |
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| 车大外圆 |
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100.00% |
0.00% |
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| 精磨 |
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100.00% |
0.00% |
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| 磨R |
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100.00% |
0.00% |
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| 压合 |
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100.00% |
0.00% |
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| 综合 |
95 |
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| 2）K157FM系列（右曲柄） |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控磨 |
30 |
29.41% |
29.41% |
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| 铣键 |
15 |
44.12% |
14.71% |
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| 钻销孔 |
14 |
57.84% |
13.73% |
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| 数控车 |
12 |
69.61% |
11.76% |
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| 镗孔 |
9 |
78.43% |
8.82% |
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| 校正 |
7 |
85.29% |
6.86% |
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| 车R |
6 |
91.18% |
5.88% |
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| 钻孔 |
3 |
94.12% |
2.94% |
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| 滚螺纹 |
3 |
97.06% |
2.94% |
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| 钻斜孔 |
2 |
99.02% |
1.96% |
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| 压合 |
1 |
100.00% |
0.98% |
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| 车孔 |
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100.00% |
0.00% |
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| 钻深孔 |
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100.00% |
0.00% |
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| 车外圆 |
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100.00% |
0.00% |
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| 精磨 |
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100.00% |
0.00% |
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| 磨R |
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100.00% |
0.00% |
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| 其它 |
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100.00% |
0.00% |
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| 综合 |
102 |
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| 3）GFC（左曲柄） |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控车 |
8 |
28.57% |
28.57% |
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| 校正 |
7 |
53.57% |
25.00% |
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| 铣花键 |
6 |
75.00% |
21.43% |
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| 钻销孔 |
3 |
85.71% |
10.71% |
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| 数控磨 |
2 |
92.86% |
7.14% |
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| 镗孔 |
1 |
96.43% |
3.57% |
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| 压合 |
1 |
100.00% |
3.57% |
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| 车R |
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100.00% |
0.00% |
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| 车孔 |
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100.00% |
0.00% |
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| 车大外圆 |
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100.00% |
0.00% |
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| 滚螺纹 |
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100.00% |
0.00% |
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| 磨R |
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100.00% |
0.00% |
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| 压链轮 |
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100.00% |
0.00% |
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| 其它 |
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100.00% |
0.00% |
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| 综合 |
28 |
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100.00% |
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| 4）GFC（右曲柄） |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 校正 |
17 |
47.22% |
47.22% |
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| 磨R |
5 |
61.11% |
13.89% |
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| 铣半圆键槽 |
5 |
75.00% |
13.89% |
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| 钻销孔 |
3 |
83.33% |
8.33% |
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| 镗孔 |
3 |
91.67% |
8.33% |
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| 数控车 |
2 |
97.22% |
5.56% |
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| 车孔 |
1 |
100.00% |
2.78% |
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| 车R |
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100.00% |
0.00% |
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| 车大外圆 |
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100.00% |
0.00% |
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| 滚螺纹 |
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100.00% |
0.00% |
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| 数控磨 |
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100.00% |
0.00% |
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| 车凹槽 |
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100.00% |
0.00% |
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| 车V槽 |
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100.00% |
0.00% |
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| 压合 |
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100.00% |
0.00% |
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| 其它 |
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100.00% |
0.00% |
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| 综合 |
36 |
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100.00% |
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| 二车间 |
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| 1）157FM系列（左曲柄） |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 校正 |
89 |
46.84% |
46.84% |
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| 车R |
22 |
58.42% |
11.58% |
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| 精车 |
20 |
68.95% |
10.53% |
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| 镗孔 |
18 |
78.42% |
9.47% |
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| 数控磨 |
16 |
86.84% |
8.42% |
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| 钻攻螺纹 |
10 |
92.11% |
5.26% |
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| U钻 |
6 |
95.26% |
3.16% |
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| 铣键槽 |
5 |
97.89% |
2.63% |
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| 磨R |
2 |
98.95% |
1.05% |
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| 压合 |
2 |
100.00% |
1.05% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 钻深孔 |
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100.00% |
0.00% |
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| 综合 |
190 |
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100.00% |
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| 2）157FM系列（右曲柄） |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 校正 |
96 |
43.84% |
43.84% |
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| 镗孔 |
44 |
63.93% |
20.09% |
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| U钻 |
24 |
74.89% |
10.96% |
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| 精车 |
15 |
81.74% |
6.85% |
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| 精磨 |
15 |
88.58% |
6.85% |
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| 车R |
10 |
93.15% |
4.57% |
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| 滚螺纹 |
6 |
95.89% |
2.74% |
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| 压合 |
3 |
97.26% |
1.37% |
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| 滚键 |
2 |
98.17% |
0.91% |
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| 磨R |
2 |
99.09% |
0.91% |
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| 钻斜孔 |
2 |
100.00% |
0.91% |
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| 钻深孔 |
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100.00% |
0.00% |
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| 其它 |
219 |
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| 3）AN125系列（左曲柄） |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 校正 |
25 |
22.52% |
22.52% |
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| 镗孔 |
21 |
41.44% |
18.92% |
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| 精车 |
15 |
54.95% |
13.51% |
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| 数控磨 |
12 |
65.77% |
10.81% |
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| 滚螺纹 |
11 |
75.68% |
9.91% |
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| 铣花键 |
11 |
85.59% |
9.91% |
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| 车孔 |
9 |
93.69% |
8.11% |
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| 钻销孔 |
3 |
96.40% |
2.70% |
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| 车R |
3 |
99.10% |
2.70% |
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| 铣扁 |
1 |
100.00% |
0.90% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 钻攻3xM6孔 |
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100.00% |
0.00% |
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| 磨R |
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100.00% |
0.00% |
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| 磨杆 |
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100.00% |
0.00% |
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| 车大外圆 |
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100.00% |
0.00% |
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| 压、磨轴套 |
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100.00% |
0.00% |
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| 压合 |
|
100.00% |
0.00% |
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| 综合 |
111 |
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| 4）AN125系列（右曲柄） |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
14 |
22.95% |
22.95% |
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| 数控磨 |
12 |
42.62% |
19.67% |
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| 精车 |
10 |
59.02% |
16.39% |
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| 滚螺纹 |
7 |
70.49% |
11.48% |
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| 校正 |
6 |
80.33% |
9.84% |
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| 插齿 |
4 |
86.89% |
6.56% |
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| 钻销孔 |
3 |
91.80% |
4.92% |
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| 车R |
2 |
95.08% |
3.28% |
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| 车孔 |
2 |
98.36% |
3.28% |
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| 铣键槽 |
1 |
100.00% |
1.64% |
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| 磨R |
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100.00% |
0.00% |
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| 磨杆 |
|
100.00% |
0.00% |
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| 车大外圆 |
|
100.00% |
0.00% |
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| 钻铰∮4孔 |
|
100.00% |
0.00% |
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| 磨锥 |
|
100.00% |
0.00% |
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| 压合 |
|
100.00% |
0.00% |
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| 其它 |
|
100.00% |
0.00% |
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| 综合 |
61 |
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| 五车间 |
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| 1）AN125连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 车大孔 |
21 |
67.74% |
67.74% |
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| 珩小孔 |
5 |
83.87% |
16.13% |
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| 车小孔 |
3 |
93.55% |
9.68% |
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| 钻小孔 |
1 |
96.77% |
3.23% |
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| 珩大孔 |
1 |
100.00% |
3.23% |
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| 磨平面 |
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100.00% |
0.00% |
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| 钻大孔 |
|
100.00% |
0.00% |
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| 磨大孔 |
|
100.00% |
0.00% |
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| 磨小孔 |
|
100.00% |
0.00% |
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| 其它 |
|
100.00% |
0.00% |
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| 综合 |
31 |
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| 2）K157FM连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩大孔 |
50 |
36.50% |
36.50% |
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| 车大孔 |
19 |
50.36% |
13.87% |
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| 珩小孔 |
19 |
64.23% |
13.87% |
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| 磨大孔 |
18 |
77.37% |
13.14% |
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| 车小孔 |
13 |
86.86% |
9.49% |
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| 磨平面 |
12 |
95.62% |
8.76% |
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| 磨小孔 |
5 |
99.27% |
3.65% |
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| 钻小孔 |
1 |
100.00% |
0.73% |
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| 钻大孔 |
|
100.00% |
0.00% |
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| 其它 |
|
100.00% |
0.00% |
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| 综合 |
137 |
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| 3）157FM连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
90 |
52.33% |
52.33% |
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| 珩大孔 |
41 |
76.16% |
23.84% |
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| 磨小孔 |
20 |
87.79% |
11.63% |
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| 磨大孔 |
19 |
98.84% |
11.05% |
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| 钻小孔 |
1 |
99.42% |
0.58% |
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| 车小孔 |
1 |
100.00% |
0.58% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 磨平面 |
|
100.00% |
0.00% |
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| 钻大孔 |
|
100.00% |
0.00% |
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| 车大孔 |
|
100.00% |
0.00% |
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| 综合 |
172 |
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| 4）GFC连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
56 |
30.27% |
30.27% |
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| 车小孔 |
47 |
55.68% |
25.41% |
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| 珩大孔 |
32 |
72.97% |
17.30% |
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| 磨大孔 |
28 |
88.11% |
15.14% |
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| 车大孔 |
13 |
95.14% |
7.03% |
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| 磨小孔 |
6 |
98.38% |
3.24% |
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| 磨平面 |
2 |
99.46% |
1.08% |
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| 钻小孔 |
1 |
100.00% |
0.54% |
|
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| 其它 |
0 |
100.00% |
0.00% |
|
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| 钻大孔 |
|
100.00% |
0.00% |
|
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| 综合 |
185 |
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| 5）125CC连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
34 |
32.69% |
32.69% |
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| 车大孔 |
21 |
52.88% |
20.19% |
|
|
| 磨大孔 |
14 |
66.35% |
13.46% |
|
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| 车小孔 |
13 |
78.85% |
12.50% |
|
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| 珩大孔 |
12 |
90.38% |
11.54% |
|
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| 磨小孔 |
9 |
99.04% |
8.65% |
|
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| 钻小孔 |
1 |
100.00% |
0.96% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 磨平面 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
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| 综合 |
104 |
|
|
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| 6）其它连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩大孔 |
40 |
29.41% |
29.41% |
|
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| 车小孔 |
30 |
51.47% |
22.06% |
|
|
| 磨大孔 |
14 |
61.76% |
10.29% |
|
|
| 珩小孔 |
14 |
72.06% |
10.29% |
|
|
| 车大孔 |
11 |
80.15% |
8.09% |
|
|
| 铣油槽 |
11 |
88.24% |
8.09% |
|
|
| 磨小孔 |
11 |
96.32% |
8.09% |
|
|
| 钻大孔 |
3 |
98.53% |
2.21% |
|
|
| 钻小孔 |
2 |
100.00% |
1.47% |
|
|
| 磨平面 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
136 |
|
|
|
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| 六车间 |
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| 1、8012轴（系列） |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
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| 钻大孔 |
111 |
32.08% |
32.08% |
|
|
| 精磨外圆 |
52 |
47.11% |
15.03% |
|
|
| 铣扁 |
48 |
60.98% |
13.87% |
|
|
| 粗磨外圆 |
35 |
71.10% |
10.12% |
|
|
| 精车偏心 |
17 |
76.01% |
4.91% |
|
|
| 磨偏心 |
14 |
80.06% |
4.05% |
|
|
| 精车 |
13 |
83.82% |
3.76% |
|
|
| 钻小孔 |
10 |
86.71% |
2.89% |
|
|
| 钻中孔 |
9 |
89.31% |
2.60% |
|
|
| 镗孔 |
9 |
91.91% |
2.60% |
|
|
| 枪钻 |
8 |
94.22% |
2.31% |
|
|
| 其它 |
8 |
96.53% |
2.31% |
|
|
| 铰中孔 |
7 |
98.55% |
2.02% |
|
|
| 车大孔 |
5 |
100.00% |
1.45% |
|
|
| 综合 |
346 |
|
|
|
|
|
|
|
|
| 2、减速机轴（系列） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
|
|
|
| 精磨 |
72 |
60.50% |
60.50% |
|
|
| 其它 |
26 |
82.35% |
21.85% |
|
|
| 粗磨 |
8 |
89.08% |
6.72% |
|
|
| 精车外圆 |
7 |
94.96% |
5.88% |
|
|
| 精车 |
6 |
100.00% |
5.04% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 扩大孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 攻螺纹 |
|
100.00% |
0.00% |
|
|
| 车台阶 |
|
100.00% |
0.00% |
|
|
| 综合 |
119 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|