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| 1）K157FM系列（左曲柄） |
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 镗孔 |
59 |
44.36% |
44.36% |
| 精磨 |
25 |
63.16% |
18.80% |
| 车R |
11 |
71.43% |
8.27% |
| 铣键槽 |
10 |
78.95% |
7.52% |
| 数控车 |
8 |
84.96% |
6.02% |
| 其它 |
7 |
90.23% |
5.26% |
| 钻销孔 |
4 |
93.23% |
3.01% |
| 车大外圆 |
4 |
96.24% |
3.01% |
| 滚螺纹 |
3 |
98.50% |
2.26% |
| 钻工艺孔 |
1 |
99.25% |
0.75% |
| 车孔 |
1 |
100.00% |
0.75% |
| 插齿 |
|
|
0.00% |
| 数控磨 |
|
|
0.00% |
| 磨R |
|
|
0.00% |
| 磨锥 |
|
|
0.00% |
| 压合 |
|
|
0.00% |
| 校正 |
|
|
0.00% |
| 综合 |
133 |
|
100.00% |
|
|
|
| 2）K157FM系列（右曲柄） |
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 镗孔 |
79 |
36.41% |
36.41% |
| 精磨 |
56 |
62.21% |
25.81% |
| 车R |
22 |
72.35% |
10.14% |
| 数控车 |
13 |
78.34% |
5.99% |
| 钻销孔 |
9 |
82.49% |
4.15% |
| 铣键 |
9 |
86.64% |
4.15% |
| 钻斜孔 |
8 |
90.32% |
3.69% |
| 钻深孔 |
6 |
93.09% |
2.76% |
| 数控磨 |
6 |
95.85% |
2.76% |
| 磨R |
5 |
98.16% |
2.30% |
| 车大外圆 |
2 |
99.08% |
0.92% |
| 车孔 |
1 |
99.54% |
0.46% |
| 其它 |
1 |
100.00% |
0.46% |
| 钻工艺孔 |
|
100.00% |
0.00% |
| 滚螺纹 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 校正 |
|
100.00% |
0.00% |
| 综合 |
217 |
|
100.00% |
|
|
|
| 3）GFC（左曲柄） |
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 镗孔 |
53 |
41.41% |
41.41% |
| 数控车 |
39 |
71.88% |
30.47% |
| 数控磨 |
23 |
89.84% |
17.97% |
| 铣花键 |
6 |
94.53% |
4.69% |
| 车R |
4 |
97.66% |
3.13% |
| 钻销孔 |
1 |
98.44% |
0.78% |
| 车大外圆 |
1 |
99.22% |
0.78% |
| 其它 |
1 |
100.00% |
0.78% |
| 车孔 |
|
100.00% |
0.00% |
| 滚螺纹 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 压链轮 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 校正 |
|
100.00% |
0.00% |
| 综合 |
128 |
200.00% |
100.00% |
|
|
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| 4）GFC（右曲柄） |
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 镗孔 |
22 |
55.00% |
55.00% |
| 车R |
8 |
75.00% |
20.00% |
| 铣半圆键槽 |
8 |
95.00% |
20.00% |
| 数控车 |
2 |
100.00% |
5.00% |
| 钻销孔 |
|
100.00% |
0.00% |
| 车孔 |
|
100.00% |
0.00% |
| 车大外圆 |
|
100.00% |
0.00% |
| 滚螺纹 |
|
100.00% |
0.00% |
| 数控磨 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 车凹槽 |
|
100.00% |
0.00% |
| 车V槽 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 校正 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
40 |
|
100.00% |
|
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| 3）AN125系列（左曲柄） |
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 校正 |
40 |
32.26% |
32.26% |
| 车孔 |
20 |
48.39% |
16.13% |
| 数控磨 |
16 |
61.29% |
12.90% |
| 钻销孔 |
11 |
70.16% |
8.87% |
| 镗孔 |
8 |
76.61% |
6.45% |
| 铣花键 |
7 |
82.26% |
5.65% |
| 精车 |
6 |
87.10% |
4.84% |
| 钻攻孔 |
6 |
91.94% |
4.84% |
| 车R |
5 |
95.97% |
4.03% |
| 滚螺纹 |
5 |
100.00% |
4.03% |
| 铣扁 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 磨杆 |
|
100.00% |
0.00% |
| 车大外圆 |
|
100.00% |
0.00% |
| 压、磨轴套 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
124 |
|
|
|
|
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| 4）AN125系列（右曲柄） |
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 镗孔 |
14 |
16.87% |
16.87% |
| 校正 |
12 |
31.33% |
14.46% |
| 车孔 |
11 |
44.58% |
13.25% |
| 数控磨 |
11 |
57.83% |
13.25% |
| 插齿 |
9 |
68.67% |
10.84% |
| 精车 |
8 |
78.31% |
9.64% |
| 钻销孔 |
8 |
87.95% |
9.64% |
| 车R |
6 |
95.18% |
7.23% |
| 滚螺纹 |
2 |
97.59% |
2.41% |
| 铣键槽 |
2 |
100.00% |
2.41% |
| 磨R |
|
100.00% |
0.00% |
| 磨杆 |
|
100.00% |
0.00% |
| 车大外圆 |
|
100.00% |
0.00% |
| 钻铰∮4孔 |
|
100.00% |
0.00% |
| 磨锥 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
83 |
|
100.00% |
|
|
|
| 5）GA5（左曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 镗孔 |
32 |
34.04% |
34.04% |
| 数控磨 |
19 |
54.26% |
20.21% |
| 铣花键 |
16 |
71.28% |
17.02% |
| 校正 |
9 |
80.85% |
9.57% |
| 压合 |
6 |
87.23% |
6.38% |
| 精车 |
4 |
91.49% |
4.26% |
| 车R |
3 |
94.68% |
3.19% |
| 钻销孔 |
2 |
96.81% |
2.13% |
| 车孔 |
2 |
98.94% |
2.13% |
| 滚螺纹 |
1 |
100.00% |
1.06% |
| 车倒角 |
|
|
0.00% |
| 车蜗杆 |
|
|
0.00% |
| 滚花键 |
|
|
0.00% |
| 磨底径 |
|
|
0.00% |
| 磨杆 |
|
|
0.00% |
| 压衬套 |
|
|
0.00% |
| 磨杆 |
|
|
0.00% |
| 磨（车）R |
|
|
0.00% |
| 其它 |
|
|
0.00% |
| 综合 |
94 |
|
100.00% |
|
|
|
| 6）GA5（右曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 数控磨 |
7 |
36.84% |
36.84% |
| 校正 |
4 |
57.89% |
21.05% |
| 镗孔 |
3 |
73.68% |
15.79% |
| 钻销孔 |
2 |
84.21% |
10.53% |
| 精车 |
1 |
89.47% |
5.26% |
| 车孔 |
1 |
94.74% |
5.26% |
| 铣半圆键槽 |
1 |
100.00% |
5.26% |
| 车R |
|
|
0.00% |
| 车倒角 |
|
|
0.00% |
| 磨底径 |
|
|
0.00% |
| 滚螺纹 |
|
|
0.00% |
| 磨（车）R |
|
|
0.00% |
| 磨锥 |
|
|
0.00% |
| 压合 |
|
|
0.00% |
| 其它 |
|
|
0.00% |
| 综合 |
19 |
|
100.00% |
|
|
|
| 7）157FM系列（左曲柄） |
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 校正 |
88 |
43.35% |
43.35% |
| 镗孔 |
69 |
77.34% |
33.99% |
| 钻、攻螺纹 |
18 |
86.21% |
8.87% |
| 精车 |
12 |
92.12% |
5.91% |
| 数控磨 |
8 |
96.06% |
3.94% |
| U钻 |
4 |
98.03% |
1.97% |
| 铣半圆键槽 |
4 |
100.00% |
1.97% |
| 钻深孔 |
|
100.00% |
0.00% |
| 车R |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
203 |
|
100.00% |
|
|
|
| 8）157FM系列（右曲柄） |
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 校正 |
67 |
50.00% |
50.00% |
| 镗孔 |
26 |
69.40% |
19.40% |
| 精车 |
9 |
76.12% |
6.72% |
| U钻 |
9 |
82.84% |
6.72% |
| 精磨 |
9 |
89.55% |
6.72% |
| 车R |
6 |
94.03% |
4.48% |
| 滚螺纹 |
6 |
98.51% |
4.48% |
| 滚键 |
2 |
100.00% |
1.49% |
| 钻深孔 |
|
|
0.00% |
| 精磨、空刀 |
|
|
0.00% |
| 磨R |
|
|
0.00% |
| 钻斜孔 |
|
|
0.00% |
| 压合 |
|
|
0.00% |
| 其它 |
134 |
|
100.00% |
|
|
|
| 9）153M、172M（左曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
| 钻孔 |
13 |
25.00% |
25.00% |
| 车孔 |
10 |
44.23% |
19.23% |
| 数控磨 |
9 |
61.54% |
17.31% |
| 校正 |
8 |
76.92% |
15.38% |
| 精车 |
4 |
84.62% |
7.69% |
| 镗孔 |
4 |
92.31% |
7.69% |
| 挤花键 |
2 |
96.15% |
3.85% |
| 车R |
1 |
98.08% |
1.92% |
| 滚螺纹 |
1 |
100.00% |
1.92% |
| 车凹槽 |
|
|
0.00% |
| 磨R |
|
|
0.00% |
| 压合 |
|
|
0.00% |
| 压链轮 |
|
|
0.00% |
| 其它 |
|
|
0.00% |
| 综合 |
52 |
|
100.00% |
|
|
|
| 10）153M、172M（右曲柄） |
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 校正 |
10 |
20.00% |
20.00% |
| 钻孔 |
8 |
36.00% |
16.00% |
| 数控磨 |
8 |
52.00% |
16.00% |
| 镗孔 |
7 |
66.00% |
14.00% |
| 车R |
6 |
78.00% |
12.00% |
| 精车 |
4 |
86.00% |
8.00% |
| 车孔 |
4 |
94.00% |
8.00% |
| 滚螺纹 |
2 |
98.00% |
4.00% |
| 磨R |
1 |
100.00% |
2.00% |
| 车凹槽 |
|
|
0.00% |
| 钻深孔 |
|
|
0.00% |
| 钻油孔 |
|
|
0.00% |
| 钻斜孔 |
|
|
0.00% |
| 铣半圆键槽 |
|
|
0.00% |
| 磨锥 |
|
|
0.00% |
| 压合 |
|
|
0.00% |
| 压链轮 |
|
|
0.00% |
| 其它 |
|
|
0.00% |
| 综合 |
50 |
|
100.00% |
|
|
|
| 1）AN125连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
| 珩小孔 |
22 |
35.48% |
35.48% |
| 磨小孔 |
11 |
53.23% |
17.74% |
| 珩大孔 |
10 |
69.35% |
16.13% |
| 磨大孔 |
9 |
83.87% |
14.52% |
| 车小孔 |
8 |
96.77% |
12.90% |
| 钻小孔 |
1 |
98.39% |
1.61% |
| 车大孔 |
1 |
100.00% |
1.61% |
| 磨平面 |
|
|
0.00% |
| 钻大孔 |
|
|
0.00% |
| 其它 |
|
|
0.00% |
| 综合 |
62 |
|
100.00% |
|
|
|
|
| 2）K157FM连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
|
|
| 磨小孔 |
75 |
25.42% |
25.42% |
|
| 珩小孔 |
70 |
49.15% |
23.73% |
|
| 磨大孔 |
43 |
63.73% |
14.58% |
|
| 车小孔 |
39 |
76.95% |
13.22% |
|
| 珩大孔 |
33 |
88.14% |
11.19% |
|
| 车大孔 |
23 |
95.93% |
7.80% |
|
| 磨平面 |
8 |
98.64% |
2.71% |
|
| 钻大孔 |
2 |
99.32% |
0.68% |
|
| 钻小孔 |
2 |
100.00% |
0.68% |
|
| 其它 |
|
|
0.00% |
|
| 综合 |
295 |
|
100.00% |
|
|
|
|
|
| 3）157FM连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 珩小孔 |
90 |
47.87% |
47.87% |
| 磨大孔 |
43 |
70.74% |
22.87% |
| 珩大孔 |
29 |
86.17% |
15.43% |
| 磨小孔 |
23 |
98.40% |
12.23% |
| 磨平面 |
2 |
99.47% |
1.06% |
| 车小孔 |
1 |
100.00% |
0.53% |
| 钻大孔 |
|
|
0.00% |
| 钻小孔 |
|
|
0.00% |
| 车大孔 |
|
|
0.00% |
| 其它 |
|
|
0.00% |
| 综合 |
188 |
|
100.00% |
|
|
|
|
| 4）GFC连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 车小孔 |
59 |
41.26% |
41.26% |
| 磨小孔 |
22 |
56.64% |
15.38% |
| 珩小孔 |
19 |
69.93% |
13.29% |
| 磨大孔 |
17 |
81.82% |
11.89% |
| 钻小孔 |
7 |
86.71% |
4.90% |
| 珩大孔 |
6 |
90.91% |
4.20% |
| 磨平面 |
5 |
94.41% |
3.50% |
| 钻大孔 |
5 |
97.90% |
3.50% |
| 车大孔 |
3 |
100.00% |
2.10% |
| 其它 |
|
|
0.00% |
| 综合 |
143 |
|
100.00% |
|
|
|
|
| 5）SC4160479连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 磨小孔 |
9 |
52.94% |
52.94% |
| 磨大孔 |
3 |
70.59% |
17.65% |
| 珩大孔 |
2 |
82.35% |
11.76% |
| 钻大孔 |
1 |
88.24% |
5.88% |
| 钻小孔 |
1 |
94.12% |
5.88% |
| 车小孔 |
1 |
100.00% |
5.88% |
| 磨平面 |
|
|
0.00% |
| 车大孔 |
|
|
0.00% |
| 珩小孔 |
|
|
0.00% |
| 其它 |
|
|
0.00% |
| 综合 |
17 |
|
100.00% |
|
|
| 6）125CC连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
|
|
| 磨大孔 |
12 |
27.27% |
27.27% |
|
| 珩小孔 |
7 |
43.18% |
15.91% |
|
| 车小孔 |
6 |
56.82% |
13.64% |
|
| 磨小孔 |
6 |
70.45% |
13.64% |
|
| 珩大孔 |
5 |
81.82% |
11.36% |
|
| 钻小孔 |
4 |
90.91% |
9.09% |
|
| 车大孔 |
4 |
100.00% |
9.09% |
|
| 磨平面 |
|
|
0.00% |
|
| 钻大孔 |
|
|
0.00% |
|
| 其它 |
|
|
0.00% |
|
| 综合 |
44 |
|
100.00% |
|
|
|
| 7）其它连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 车大孔 |
46 |
20.81% |
20.81% |
| 磨小孔 |
46 |
41.63% |
20.81% |
| 磨大孔 |
40 |
59.73% |
18.10% |
| 珩小孔 |
26 |
71.49% |
11.76% |
| 珩大孔 |
23 |
81.90% |
10.41% |
| 车小孔 |
19 |
90.50% |
8.60% |
| 铣油槽 |
15 |
97.29% |
6.79% |
| 磨平面 |
3 |
98.64% |
1.36% |
| 钻小孔 |
2 |
99.55% |
0.90% |
| 钻大孔 |
1 |
100.00% |
0.45% |
| 其它 |
|
|
0.00% |
| 综合 |
221 |
|
100.00% |
|
|
| 2、曲柄销 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
|
|
| 粗磨 |
56 |
45.90% |
45.90% |
|
| 半精磨 |
23 |
64.75% |
18.85% |
|
| 精磨 |
18 |
79.51% |
14.75% |
|
| 其它 |
13 |
90.16% |
10.66% |
|
| 精研 |
12 |
100.00% |
9.84% |
|
| 磨倒角 |
|
|
0.00% |
|
| 综合 |
122 |
|
100.00% |
|
|
|
| 1、8012轴（系列） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 钻大孔 |
130 |
29.75% |
29.75% |
| 精磨外圆 |
86 |
49.43% |
19.68% |
| 粗磨外圆 |
43 |
59.27% |
9.84% |
| 其它 |
32 |
66.59% |
7.32% |
| 铣扁 |
22 |
71.62% |
5.03% |
| 磨偏心 |
21 |
76.43% |
4.81% |
| 枪钻 |
19 |
80.78% |
4.35% |
| 精车偏心 |
17 |
84.67% |
3.89% |
| 钻小孔 |
15 |
88.10% |
3.43% |
| 钻中孔 |
13 |
91.08% |
2.97% |
| 精车 |
11 |
93.59% |
2.52% |
| 车大孔 |
10 |
95.88% |
2.29% |
| 镗孔 |
10 |
98.17% |
2.29% |
| 铰中孔 |
8 |
100.00% |
1.83% |
| 综合 |
437 |
|
100.00% |
|
|
|
| 2、减速机轴（系列） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 精磨 |
44 |
46.81% |
46.81% |
| 其它 |
35 |
84.04% |
37.23% |
| 粗磨 |
15 |
100.00% |
15.96% |
| 精车 |
|
|
0.00% |
| 精车外圆 |
|
|
0.00% |
| 钻大孔 |
|
|
0.00% |
| 扩大孔 |
|
|
0.00% |
| 钻小孔 |
|
|
0.00% |
| 攻螺纹 |
|
|
0.00% |
| 车台阶 |
|
|
0.00% |
| 综合 |
94 |
|
100.00% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
