|
|
|
|
|
|
|
|
|
|
|
|
|
|
| K157FM系列（左曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 镗孔 |
96 |
30.48% |
30.48% |
| 铣键槽 |
44 |
44.44% |
13.97% |
| 数控磨 |
39 |
56.83% |
12.38% |
| 其它 |
34 |
67.62% |
10.79% |
| 滚螺纹 |
32 |
77.78% |
10.16% |
| 数控车 |
26 |
86.03% |
8.25% |
| 车R |
14 |
90.48% |
4.44% |
| 钻销孔 |
12 |
94.29% |
3.81% |
| 车孔 |
7 |
96.51% |
2.22% |
| 插齿 |
5 |
98.10% |
1.59% |
| 车大外圆 |
2 |
98.73% |
0.63% |
| 磨锥 |
2 |
99.37% |
0.63% |
| 压合 |
2 |
100.00% |
0.63% |
| 钻工艺孔 |
|
100.00% |
0.00% |
| 精磨 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 校正 |
|
100.00% |
0.00% |
| 综合 |
315 |
200.00% |
100.00% |
|
|
|
|
|
|
| K157FM系列（右曲柄） |
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 镗孔 |
137 |
34.34% |
34.34% |
| 数控磨 |
48 |
46.37% |
12.03% |
| 滚螺纹 |
36 |
55.39% |
9.02% |
| 铣键 |
35 |
64.16% |
8.77% |
| 数控车 |
31 |
71.93% |
7.77% |
| 其它 |
31 |
79.70% |
7.77% |
| 钻销孔 |
26 |
86.22% |
6.52% |
| 钻深孔 |
23 |
91.98% |
5.76% |
| 钻斜孔 |
19 |
96.74% |
4.76% |
| 车R |
8 |
98.75% |
2.01% |
| 车大外圆 |
2 |
99.25% |
0.50% |
| 压合 |
2 |
99.75% |
0.50% |
| 磨R |
1 |
100.00% |
0.25% |
| 钻工艺孔 |
|
100.00% |
0.00% |
| 车孔 |
|
100.00% |
0.00% |
| 精磨 |
|
100.00% |
0.00% |
| 校正 |
|
100.00% |
0.00% |
| 综合 |
399 |
|
100.00% |
|
|
|
| 157右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 数控磨 |
45 |
34.35% |
34.35% |
| 镗孔 |
30 |
57.25% |
22.90% |
| 精车 |
24 |
75.57% |
18.32% |
| 其它 |
10 |
83.21% |
7.63% |
| 钻攻螺纹 |
9 |
90.08% |
6.87% |
| 车R |
6 |
94.66% |
4.58% |
| U钻 |
5 |
98.47% |
3.82% |
| 铣键槽 |
1 |
99.24% |
0.76% |
| 压合 |
1 |
100.00% |
0.76% |
| 钻深孔 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 校正 |
|
100.00% |
0.00% |
| 综合 |
131 |
|
100.00% |
|
|
|
|
|
|
|
| 157FM系列（右曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 镗孔 |
46 |
43.40% |
43.40% |
| 精磨空刀 |
17 |
59.43% |
16.04% |
| 精车 |
15 |
73.58% |
14.15% |
| U钻 |
15 |
87.74% |
14.15% |
| 其它 |
8 |
95.28% |
7.55% |
| 滚键 |
2 |
97.17% |
1.89% |
| 车R |
1 |
98.11% |
0.94% |
| 滚螺纹 |
1 |
99.06% |
0.94% |
| 钻斜孔 |
1 |
100.00% |
0.94% |
| 钻深孔 |
|
|
|
| 磨R |
|
|
|
| 压合 |
|
|
|
| 校正 |
|
|
|
| 综合 |
106 |
|
|
|
|
|
| AN125系列（左曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 镗孔 |
72 |
48.65% |
48.65% |
| 数控磨 |
30 |
68.92% |
20.27% |
| 铣花键 |
14 |
78.38% |
9.46% |
| 精车 |
8 |
83.78% |
5.41% |
| 车孔 |
8 |
89.19% |
5.41% |
| 钻攻M6孔 |
7 |
93.92% |
4.73% |
| 钻销孔 |
6 |
97.97% |
4.05% |
| 车R |
2 |
99.32% |
1.35% |
| 铣扁 |
1 |
100.00% |
0.68% |
| 滚螺纹 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 磨杆 |
|
100.00% |
0.00% |
| 车大外圆 |
|
100.00% |
0.00% |
| 压、磨轴套 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 校正 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
148 |
|
100.00% |
|
|
|
|
|
|
| AN125系列（右曲柄） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 镗孔 |
32 |
32.65% |
32.65% |
| 数控磨 |
23 |
56.12% |
23.47% |
| 精车 |
13 |
69.39% |
13.27% |
| 车孔 |
13 |
82.65% |
13.27% |
| 插齿 |
7 |
89.80% |
7.14% |
| 钻销孔 |
4 |
93.88% |
4.08% |
| 铣键槽 |
3 |
96.94% |
3.06% |
| 钻铰∮4孔 |
2 |
98.98% |
2.04% |
| 车R |
1 |
100.00% |
1.02% |
| 滚螺纹 |
|
100.00% |
0.00% |
| 磨R |
|
100.00% |
0.00% |
| 磨杆 |
|
100.00% |
0.00% |
| 车大外圆 |
|
100.00% |
0.00% |
| 磨锥 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 校正 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
98 |
200.00% |
100.00% |
|
|
|
| 割草机系列（左曲柄） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 钻销孔 |
108 |
27.76% |
27.76% |
| 磨杆 |
69 |
45.50% |
17.74% |
| 精车 |
38 |
55.27% |
9.77% |
| 镗孔 |
31 |
63.24% |
7.97% |
| 其它 |
28 |
70.44% |
7.20% |
| 车孔 |
27 |
77.38% |
6.94% |
| 车R |
24 |
83.55% |
6.17% |
| 磨底径 |
23 |
89.46% |
5.91% |
| 滚螺纹 |
20 |
94.60% |
5.14% |
| 压合 |
9 |
96.92% |
2.31% |
| 校正 |
7 |
98.71% |
1.80% |
| 磨R |
5 |
100.00% |
1.29% |
| 综合 |
389 |
|
100.00% |
|
|
|
| 割草机系列（右曲柄） |
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 磨杆 |
41 |
19.90% |
19.90% |
| 铣键槽 |
34 |
36.41% |
16.50% |
| 车R |
30 |
50.97% |
14.56% |
| 钻销孔 |
29 |
65.05% |
14.08% |
| 镗孔 |
19 |
74.27% |
9.22% |
| 车孔 |
15 |
81.55% |
7.28% |
| 磨底径 |
8 |
85.44% |
3.88% |
| 磨R |
8 |
89.32% |
3.88% |
| 滚螺纹 |
5 |
91.75% |
2.43% |
| 其它 |
5 |
94.17% |
2.43% |
| 精车 |
4 |
96.12% |
1.94% |
| 压合 |
4 |
98.06% |
1.94% |
| 校正 |
4 |
100.00% |
1.94% |
| 综合 |
206 |
|
100.00% |
|
|
|
| 减速机轴系列 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 攻螺纹 |
203 |
49.75% |
49.75% |
| 其它 |
106 |
75.74% |
25.98% |
| 精磨 |
63 |
91.18% |
15.44% |
| 钻大孔 |
13 |
94.36% |
3.19% |
| 钻小孔 |
12 |
97.30% |
2.94% |
| 精车 |
11 |
100.00% |
2.70% |
| 精车外圆 |
|
|
0.00% |
| 扩大孔 |
|
|
0.00% |
| 车台阶 |
|
|
0.00% |
| 粗磨 |
|
|
0.00% |
| 综合 |
408 |
|
100.00% |
|
|
|
| AN125连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 磨小孔 |
20 |
24.39% |
24.39% |
| 珩小孔 |
19 |
47.56% |
23.17% |
| 磨大孔 |
17 |
68.29% |
20.73% |
| 磨平面 |
16 |
87.80% |
19.51% |
| 钻小孔 |
4 |
92.68% |
4.88% |
| 珩大孔 |
3 |
96.34% |
3.66% |
| 钻大孔 |
1 |
97.56% |
1.22% |
| 车大孔 |
1 |
98.78% |
1.22% |
| 车小孔 |
1 |
100.00% |
1.22% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
82 |
|
100.00% |
|
|
|
| K157FM连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 珩小孔 |
65 |
31.55% |
31.55% |
| 磨小孔 |
50 |
55.83% |
24.27% |
| 磨大孔 |
39 |
74.76% |
18.93% |
| 珩大孔 |
20 |
84.47% |
9.71% |
| 磨平面 |
11 |
89.81% |
5.34% |
| 车小孔 |
11 |
95.15% |
5.34% |
| 钻小孔 |
5 |
97.57% |
2.43% |
| 车大孔 |
3 |
99.03% |
1.46% |
| 钻大孔 |
2 |
100.00% |
0.97% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
206 |
|
100.00% |
|
|
|
| 157FM连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 珩小孔 |
68 |
36.96% |
36.96% |
| 磨大孔 |
50 |
64.13% |
27.17% |
| 磨小孔 |
35 |
83.15% |
19.02% |
| 珩大孔 |
30 |
99.46% |
16.30% |
| 磨平面 |
1 |
100.00% |
0.54% |
| 钻大孔 |
|
100.00% |
0.00% |
| 钻小孔 |
|
100.00% |
0.00% |
| 车大孔 |
|
100.00% |
0.00% |
| 车小孔 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
184 |
|
100.00% |
|
|
|
| GFC连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 磨大孔 |
6 |
35.29% |
35.29% |
| 车小孔 |
4 |
58.82% |
23.53% |
| 珩小孔 |
3 |
76.47% |
17.65% |
| 磨平面 |
2 |
88.24% |
11.76% |
| 钻大孔 |
1 |
94.12% |
5.88% |
| 珩大孔 |
1 |
100.00% |
5.88% |
| 钻小孔 |
|
100.00% |
0.00% |
| 车大孔 |
|
100.00% |
0.00% |
| 磨小孔 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
17 |
|
100.00% |
|
|
|
| SC4160479连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 珩小孔 |
44 |
35.77% |
35.77% |
| 磨小孔 |
29 |
59.35% |
23.58% |
| 珩大孔 |
15 |
71.54% |
12.20% |
| 磨平面 |
13 |
82.11% |
10.57% |
| 车小孔 |
13 |
92.68% |
10.57% |
| 磨大孔 |
7 |
98.37% |
5.69% |
| 钻小孔 |
2 |
100.00% |
1.63% |
| 钻大孔 |
|
100.00% |
0.00% |
| 车大孔 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
123 |
|
100.00% |
|
|
|
| 125CC连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 磨大孔 |
28 |
28.57% |
28.57% |
| 磨小孔 |
18 |
46.94% |
18.37% |
| 珩小孔 |
16 |
63.27% |
16.33% |
| 珩大孔 |
15 |
78.57% |
15.31% |
| 车小孔 |
13 |
91.84% |
13.27% |
| 钻大孔 |
4 |
95.92% |
4.08% |
| 车大孔 |
3 |
98.98% |
3.06% |
| 磨平面 |
1 |
100.00% |
1.02% |
| 钻小孔 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
98 |
|
100.00% |
|
|
|
| 其它连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 磨大孔 |
214 |
34.29% |
34.29% |
| 珩小孔 |
70 |
45.51% |
11.22% |
| 车小孔 |
69 |
56.57% |
11.06% |
| 珩大孔 |
55 |
65.38% |
8.81% |
| 磨小孔 |
48 |
73.08% |
7.69% |
| 磨平面 |
42 |
79.81% |
6.73% |
| 钻小孔 |
41 |
86.38% |
6.57% |
| 其它 |
38 |
92.47% |
6.09% |
| 钻大孔 |
27 |
96.79% |
4.33% |
| 车大孔 |
13 |
98.88% |
2.08% |
| 铣油槽 |
7 |
100.00% |
1.12% |
| 综合 |
624 |
|
100.00% |
|
|
|
| 曲柄销 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 粗磨 |
50 |
33.11% |
33.11% |
| 磨倒角 |
45 |
62.91% |
29.80% |
| 精磨 |
35 |
86.09% |
23.18% |
| 其它 |
21 |
100.00% |
13.91% |
| 半精磨 |
|
100.00% |
0.00% |
| 精研 |
|
100.00% |
0.00% |
| 综合 |
151 |
|
100.00% |
|
|
|
| 8012系列 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 钻大孔 |
207 |
30.58% |
30.58% |
|
| 精磨外圆 |
137 |
50.81% |
20.24% |
|
| 粗磨外圆 |
67 |
60.71% |
9.90% |
|
| 其它 |
51 |
68.24% |
7.53% |
|
| 铣扁 |
34 |
73.26% |
5.02% |
|
| 磨偏心 |
34 |
78.29% |
5.02% |
|
| 精车偏心 |
27 |
82.27% |
3.99% |
|
| 钻小孔 |
23 |
85.67% |
3.40% |
|
| 钻中孔 |
20 |
88.63% |
2.95% |
|
| 精车 |
16 |
90.99% |
2.36% |
|
| 车大孔 |
16 |
93.35% |
2.36% |
|
| 枪钻 |
16 |
95.72% |
2.36% |
|
| 镗孔 |
16 |
98.08% |
2.36% |
|
| 铰中孔 |
13 |
100.00% |
1.92% |
|
| 综合 |
677 |
|
100.00% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
|
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|
