|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| K157FM系列
左曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 插齿 |
83 |
33.74% |
33.74% |
| 铣键槽 |
14 |
39.43% |
5.69% |
| 镗孔 |
40 |
55.69% |
16.26% |
| 粗车R |
21 |
64.23% |
8.54% |
| 校正 |
0 |
64.23% |
0.00% |
| 钻销孔 |
39 |
80.08% |
15.85% |
| 数控车 |
11 |
84.55% |
4.47% |
| 滚螺纹 |
27 |
95.53% |
10.98% |
| 精磨 |
7 |
98.37% |
2.85% |
| 磨锥 |
2 |
99.19% |
0.81% |
| 钻工艺孔 |
|
99.19% |
0.00% |
| 车孔 |
|
99.19% |
0.00% |
| 车大外圆 |
2 |
100.00% |
0.81% |
| 数控磨 |
|
100.00% |
0.00% |
| 精车R |
|
100.00% |
0.00% |
| 压合 |
0 |
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
246 |
|
100.00% |
|
|
|
|
|
|
|
| K157FM系列 右曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 钻深孔 |
40 |
10.26% |
10.26% |
| 镗孔 |
107 |
37.69% |
27.44% |
| 粗车R |
38 |
47.44% |
9.74% |
| 校正 |
71 |
65.64% |
18.21% |
| 精磨 |
20 |
70.77% |
5.13% |
| 数控车 |
46 |
82.56% |
11.79% |
| 滚螺纹 |
16 |
86.67% |
4.10% |
| 钻销孔 |
35 |
95.64% |
8.97% |
| 铣键 |
5 |
96.92% |
1.28% |
| 钻工艺孔 |
0 |
96.92% |
0.00% |
| 车孔 |
|
96.92% |
0.00% |
| 车大外圆 |
1 |
97.18% |
0.26% |
| 数控磨 |
|
97.18% |
0.00% |
| 精车R |
|
97.18% |
0.00% |
| 钻斜孔 |
11 |
100.00% |
2.82% |
| 压合 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
390 |
|
100.00% |
|
|
|
|
|
|
|
| 157FM系列 左曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 镗孔 |
150 |
49.02% |
49.02% |
| 数控磨 |
44 |
63.40% |
14.38% |
| 钻、攻螺纹 |
16 |
68.63% |
5.23% |
| 精车 |
43 |
82.68% |
14.05% |
| U钻 |
22 |
89.87% |
7.19% |
| 车R |
7 |
92.16% |
2.29% |
| 其它 |
|
92.16% |
0.00% |
| 铣键槽 |
8 |
94.77% |
2.61% |
| 钻深孔 |
0 |
94.77% |
0.00% |
| 磨R |
16 |
100.00% |
5.23% |
| 压合 |
|
100.00% |
0.00% |
| 校正 |
|
100.00% |
0.00% |
| 综合 |
306 |
|
100.00% |
|
|
|
|
|
|
| 157FM系列 右曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 镗孔 |
136 |
48.57% |
48.57% |
| 精车 |
28 |
58.57% |
10.00% |
| 精磨、空刀 |
41 |
73.21% |
14.64% |
| U钻 |
26 |
82.50% |
9.29% |
| 钻斜孔 |
9 |
85.71% |
3.21% |
| 车R |
9 |
88.93% |
3.21% |
| 滚螺纹 |
22 |
96.79% |
7.86% |
| 钻深孔 |
|
96.79% |
0.00% |
| 滚键 |
2 |
97.50% |
0.71% |
| 磨R |
4 |
98.93% |
1.43% |
| 压合 |
|
98.93% |
0.00% |
| 校正 |
|
98.93% |
0.00% |
| 其它 |
3 |
100.00% |
1.07% |
| 综合 |
280 |
|
100.00% |
|
|
|
| AN125系列
左曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 钻销孔 |
5 |
4.72% |
4.72% |
| 数控磨 |
28 |
31.13% |
26.42% |
| 铣花键 |
16 |
46.23% |
15.09% |
| 钻攻3xM6孔 |
11 |
56.60% |
10.38% |
| 镗孔 |
17 |
72.64% |
16.04% |
| 精车 |
9 |
81.13% |
8.49% |
| 车孔 |
7 |
87.74% |
6.60% |
| 车R |
0 |
87.74% |
0.00% |
| 滚螺纹 |
2 |
89.62% |
1.89% |
| 铣扁 |
6 |
95.28% |
5.66% |
| 磨R |
|
95.28% |
0.00% |
| 磨杆 |
|
95.28% |
0.00% |
| 车大外圆 |
|
95.28% |
0.00% |
| 压、磨轴套 |
2 |
97.17% |
1.89% |
| 压合 |
|
97.17% |
0.00% |
| 校正 |
|
97.17% |
0.00% |
| 其它 |
3 |
100.00% |
2.83% |
| 综合 |
106 |
|
100.00% |
|
|
|
|
|
|
|
| AN125系列 右曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 数控磨 |
13 |
14.44% |
14.44% |
| 滚螺纹 |
9 |
24.44% |
10.00% |
| 钻销孔 |
12 |
37.78% |
13.33% |
| 镗孔 |
30 |
71.11% |
33.33% |
| 车孔 |
2 |
73.33% |
2.22% |
| 插齿 |
5 |
78.89% |
5.56% |
| 精车 |
3 |
82.22% |
3.33% |
| 车R |
5 |
87.78% |
5.56% |
| 磨R |
|
87.78% |
0.00% |
| 磨杆 |
|
87.78% |
0.00% |
| 车大外圆 |
1 |
88.89% |
1.11% |
| 钻铰∮4孔 |
|
88.89% |
0.00% |
| 铣键槽 |
10 |
100.00% |
11.11% |
| 磨锥 |
|
100.00% |
0.00% |
| 压合 |
|
100.00% |
0.00% |
| 校正 |
|
100.00% |
0.00% |
| 其它 |
|
100.00% |
0.00% |
| 综合 |
90 |
|
100.00% |
|
|
|
| GFC 左曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 钻销孔 |
|
#DIV/0! |
#DIV/0! |
| 数控磨 |
|
#DIV/0! |
#DIV/0! |
| 镗孔 |
|
#DIV/0! |
#DIV/0! |
| 压合 |
|
#DIV/0! |
#DIV/0! |
| 数控车 |
|
#DIV/0! |
#DIV/0! |
| 铣花键 |
|
#DIV/0! |
#DIV/0! |
| 车孔 |
|
#DIV/0! |
#DIV/0! |
| 车R |
|
#DIV/0! |
#DIV/0! |
| 车外圆 |
|
#DIV/0! |
#DIV/0! |
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
| 磨R |
|
#DIV/0! |
#DIV/0! |
| 压链轮 |
|
#DIV/0! |
#DIV/0! |
| 校正 |
|
#DIV/0! |
#DIV/0! |
| 其它 |
|
#DIV/0! |
#DIV/0! |
| 综合 |
|
|
#DIV/0! |
|
|
|
| GFC 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 数控磨 |
|
#DIV/0! |
#DIV/0! |
| 数控车 |
|
#DIV/0! |
#DIV/0! |
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
| 镗孔 |
|
#DIV/0! |
#DIV/0! |
| 钻销孔 |
|
#DIV/0! |
#DIV/0! |
| 铣键槽 |
|
#DIV/0! |
#DIV/0! |
| 磨R |
|
#DIV/0! |
#DIV/0! |
| 车R |
|
#DIV/0! |
#DIV/0! |
| 车孔 |
|
#DIV/0! |
#DIV/0! |
| 车外圆 |
|
#DIV/0! |
#DIV/0! |
| 车凹槽 |
|
#DIV/0! |
#DIV/0! |
| 车V槽 |
|
#DIV/0! |
#DIV/0! |
| 压合 |
|
#DIV/0! |
#DIV/0! |
| 校正 |
|
#DIV/0! |
#DIV/0! |
| 其它 |
|
#DIV/0! |
#DIV/0! |
| 综合 |
|
|
#DIV/0! |
|
|
|
| 割草机系列左 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 镗孔 |
90 |
53.57% |
53.57% |
| 磨杆 |
10 |
59.52% |
5.95% |
| 精车 |
9 |
64.88% |
5.36% |
| 车R |
2 |
66.07% |
1.19% |
| 滚螺纹 |
14 |
74.40% |
8.33% |
| 钻销孔 |
1 |
75.00% |
0.60% |
| 车孔 |
5 |
77.98% |
2.98% |
| 磨底径 |
|
77.98% |
0.00% |
| 磨R |
|
77.98% |
0.00% |
| 压合 |
|
77.98% |
0.00% |
| 校正 |
30 |
95.83% |
17.86% |
| 其它 |
7 |
100.00% |
4.17% |
| 综合 |
168 |
|
100.00% |
|
|
|
| 割草机系列右 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 铣半圆键槽 |
50 |
14.29% |
14.29% |
| 镗孔 |
134 |
52.57% |
38.29% |
| 精车 |
23 |
59.14% |
6.57% |
| 钻销孔 |
9 |
61.71% |
2.57% |
| 滚螺纹 |
11 |
64.86% |
3.14% |
| 车R |
31 |
73.71% |
8.86% |
| 车孔 |
4 |
74.86% |
1.14% |
| 磨底径 |
1 |
75.14% |
0.29% |
| 磨杆 |
53 |
90.29% |
15.14% |
| 磨R |
1 |
90.57% |
0.29% |
| 压合 |
|
90.57% |
0.00% |
| 校正 |
28 |
98.57% |
8.00% |
| 其它 |
5 |
100.00% |
1.43% |
| 综合 |
350 |
|
100.00% |
|
|
|
|
|
|
|
| AN125连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 珩小孔 |
|
#DIV/0! |
#DIV/0! |
| 磨大孔 |
|
#DIV/0! |
#DIV/0! |
| 磨小孔 |
|
#DIV/0! |
#DIV/0! |
| 珩大孔 |
|
#DIV/0! |
#DIV/0! |
| 其它 |
|
#DIV/0! |
#DIV/0! |
| 磨平面 |
|
#DIV/0! |
#DIV/0! |
| 钻大孔 |
|
#DIV/0! |
#DIV/0! |
| 钻小孔 |
|
#DIV/0! |
#DIV/0! |
| 车大孔 |
|
#DIV/0! |
#DIV/0! |
| 车小孔 |
|
#DIV/0! |
#DIV/0! |
| 综合 |
|
|
#DIV/0! |
|
|
|
| K157FM连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 珩小孔 |
91 |
55.49% |
55.49% |
| 磨小孔 |
33 |
75.61% |
20.12% |
| 磨大孔 |
24 |
90.24% |
14.63% |
| 珩大孔 |
13 |
98.17% |
7.93% |
| 其它 |
2 |
99.39% |
1.22% |
| 磨平面 |
1 |
100.00% |
0.61% |
| 钻大孔 |
|
100.00% |
0.00% |
| 钻小孔 |
|
100.00% |
0.00% |
| 车大孔 |
|
100.00% |
0.00% |
| 车小孔 |
|
100.00% |
0.00% |
| 综合 |
164 |
|
100.00% |
|
|
|
| 157FM连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 珩小孔 |
74 |
40.22% |
40.22% |
| 磨小孔 |
49 |
66.85% |
26.63% |
| 磨大孔 |
33 |
84.78% |
17.93% |
| 其它 |
2 |
85.87% |
1.09% |
| 珩大孔 |
23 |
98.37% |
12.50% |
| 磨平面 |
1 |
98.91% |
0.54% |
| 钻大孔 |
|
98.91% |
0.00% |
| 钻小孔 |
1 |
99.46% |
0.54% |
| 车大孔 |
1 |
100.00% |
0.54% |
| 车小孔 |
|
100.00% |
0.00% |
| 综合 |
184 |
|
100.00% |
|
|
|
| GFC连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 珩小孔 |
0 |
#DIV/0! |
#DIV/0! |
| 磨大孔 |
|
#DIV/0! |
#DIV/0! |
| 车小孔 |
|
#DIV/0! |
#DIV/0! |
| 磨小孔 |
|
#DIV/0! |
#DIV/0! |
| 珩大孔 |
|
#DIV/0! |
#DIV/0! |
| 钻小孔 |
|
#DIV/0! |
#DIV/0! |
| 车大孔 |
|
#DIV/0! |
#DIV/0! |
| 钻大孔 |
|
#DIV/0! |
#DIV/0! |
| 磨平面 |
|
#DIV/0! |
#DIV/0! |
| 其它 |
|
#DIV/0! |
#DIV/0! |
| 综合 |
0 |
|
#DIV/0! |
|
|
|
| SC4160479连杆(割草机系列） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 磨小孔 |
52 |
22.22% |
22.22% |
| 珩小孔 |
17 |
29.49% |
7.26% |
| 车小孔 |
55 |
52.99% |
23.50% |
| 磨平面 |
19 |
61.11% |
8.12% |
| 磨大孔 |
28 |
73.08% |
11.97% |
| 钻小孔 |
26 |
84.19% |
11.11% |
| 钻大孔 |
5 |
86.32% |
2.14% |
| 珩大孔 |
7 |
89.32% |
2.99% |
| 其它 |
0 |
89.32% |
0.00% |
| 车大孔 |
25 |
100.00% |
10.68% |
| 综合 |
234 |
|
100.00% |
|
|
|
| 8012轴 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 精磨外圆 |
117 |
22.33% |
22.33% |
| 粗磨外圆 |
61 |
33.97% |
11.64% |
| 钻小孔 |
16 |
37.02% |
3.05% |
| 铣扁 |
28 |
42.37% |
5.34% |
| 精车偏心 |
17 |
45.61% |
3.24% |
| 磨偏心 |
25 |
50.38% |
4.77% |
| 枪钻 |
18 |
53.82% |
3.44% |
| 钻中孔 |
11 |
55.92% |
2.10% |
| 精车 |
13 |
58.40% |
2.48% |
| 车大孔 |
15 |
61.26% |
2.86% |
| 其它 |
18 |
64.69% |
3.44% |
| 铰中孔 |
9 |
66.41% |
1.72% |
| 镗孔 |
10 |
68.32% |
1.91% |
| 钻大孔 |
166 |
100.00% |
31.68% |
| 综合 |
524 |
|
100.00% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
