| 7月份各品种工序废品排列图 |
|
| 生产单位： |
一车间 |
|
|
| K157FM系列 左曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
|
|
|
|
|
| 插齿 |
86 |
19.91% |
19.91% |
|
|
|
|
|
|
|
|
|
| 铣键槽 |
42 |
29.63% |
9.72% |
|
|
|
|
|
|
|
|
|
| 镗孔 |
96 |
51.85% |
22.22% |
|
|
|
|
|
|
|
|
|
| 粗车R |
19 |
56.25% |
4.40% |
|
|
|
|
|
|
|
|
|
| 校正 |
0 |
56.25% |
0.00% |
|
|
|
|
|
|
|
|
|
| 钻销孔 |
37 |
64.81% |
8.56% |
|
|
|
|
|
|
|
|
|
| 数控车 |
39 |
73.84% |
9.03% |
|
|
|
|
|
|
|
|
|
| 滚螺纹 |
30 |
80.79% |
6.94% |
|
|
|
|
|
|
|
|
|
| 精磨 |
48 |
91.90% |
11.11% |
|
|
|
|
|
|
|
|
|
| 磨锥 |
8 |
93.75% |
1.85% |
|
|
|
|
|
|
|
|
|
| 钻工艺孔 |
1 |
93.98% |
0.23% |
|
|
|
|
|
|
|
|
|
| 车孔 |
|
93.98% |
0.00% |
|
|
|
|
|
|
|
|
|
| 车大外圆 |
17 |
97.92% |
3.94% |
|
|
|
|
|
|
|
|
|
| 数控磨 |
|
97.92% |
0.00% |
|
|
|
|
|
|
|
|
|
| 精车R |
8 |
99.77% |
1.85% |
|
|
|
|
|
|
|
|
|
| 压合 |
1 |
100.00% |
0.23% |
|
|
|
|
|
|
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
| 综合 |
432 |
|
100.00% |
|
|
|
|
|
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
一车间 |
|
|
| K157FM系列
右曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 钻深孔 |
58 |
16.67% |
16.67% |
|
| 镗孔 |
76 |
38.51% |
21.84% |
|
| 粗车R |
20 |
44.25% |
5.75% |
|
| 校正 |
0 |
44.25% |
0.00% |
|
| 精磨 |
64 |
62.64% |
18.39% |
|
| 数控车 |
19 |
68.10% |
5.46% |
|
| 滚螺纹 |
16 |
72.70% |
4.60% |
|
| 钻销孔 |
36 |
83.05% |
10.34% |
|
| 铣键 |
26 |
90.52% |
7.47% |
|
| 钻工艺孔 |
1 |
90.80% |
0.29% |
|
| 车孔 |
|
90.80% |
0.00% |
|
| 车大外圆 |
3 |
91.67% |
0.86% |
|
| 数控磨 |
|
91.67% |
0.00% |
|
| 精车R |
8 |
93.97% |
2.30% |
|
| 钻斜孔 |
18 |
99.14% |
5.17% |
|
| 压合 |
3 |
100.00% |
0.86% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
348 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
| 157FM系列
左曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 镗孔 |
41 |
17.30% |
17.30% |
|
| 数控磨 |
33 |
31.22% |
13.92% |
|
| 钻、攻螺纹 |
6 |
33.76% |
2.53% |
|
| 精车 |
29 |
45.99% |
12.24% |
|
| U钻 |
35 |
60.76% |
14.77% |
|
| 车R |
10 |
64.98% |
4.22% |
|
| 其它 |
70 |
94.51% |
29.54% |
|
| 铣键槽 |
12 |
99.58% |
5.06% |
|
| 打中心孔 |
1 |
100.00% |
0.42% |
|
| 磨R |
|
100.00% |
0.00% |
|
| 压合 |
|
100.00% |
0.00% |
|
| 校正 |
0 |
100.00% |
0.00% |
|
| 综合 |
237 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
| 157FM系列 右曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 镗孔 |
80 |
23.95% |
23.95% |
|
| 精车 |
39 |
35.63% |
11.68% |
|
| 精磨、空刀 |
76 |
58.38% |
22.75% |
|
| U钻 |
53 |
74.25% |
15.87% |
|
| 钻斜孔 |
14 |
78.44% |
4.19% |
|
| 车R |
5 |
79.94% |
1.50% |
|
| 滚螺纹 |
15 |
84.43% |
4.49% |
|
| 打中心孔 |
0 |
84.43% |
0.00% |
|
| 滚键 |
5 |
85.93% |
1.50% |
|
| 磨R |
3 |
86.83% |
0.90% |
|
| 压合 |
|
86.83% |
0.00% |
|
| 校正 |
|
86.83% |
0.00% |
|
| 其它 |
44 |
100.00% |
13.17% |
|
| 综合 |
334 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
| AN125系列 左曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 钻销孔 |
11 |
11.96% |
11.96% |
|
| 数控磨 |
10 |
22.83% |
10.87% |
|
| 铣花键 |
5 |
28.26% |
5.43% |
|
| 钻攻3xM6孔 |
|
28.26% |
0.00% |
|
| 镗孔 |
7 |
35.87% |
7.61% |
|
| 精车 |
4 |
40.22% |
4.35% |
|
| 车孔 |
5 |
45.65% |
5.43% |
|
| 车R |
5 |
51.09% |
5.43% |
|
| 滚螺纹 |
30 |
83.70% |
32.61% |
|
| 铣扁 |
4 |
88.04% |
4.35% |
|
| 磨R |
|
88.04% |
0.00% |
|
| 磨杆 |
|
88.04% |
0.00% |
|
| 车大外圆 |
|
88.04% |
0.00% |
|
| 压、磨轴套 |
|
88.04% |
0.00% |
|
| 压合 |
|
88.04% |
0.00% |
|
| 校正 |
10 |
98.91% |
10.87% |
|
| 其它 |
1 |
100.00% |
1.09% |
|
| 综合 |
92 |
|
|
审核： |
|
批准： |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
| AN125系列 右曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 数控磨 |
26 |
24.07% |
24.07% |
|
| 滚螺纹 |
10 |
33.33% |
9.26% |
|
| 钻销孔 |
22 |
53.70% |
20.37% |
|
| 镗孔 |
5 |
58.33% |
4.63% |
|
| 车孔 |
8 |
65.74% |
7.41% |
|
| 插齿 |
8 |
73.15% |
7.41% |
|
| 精车 |
5 |
77.78% |
4.63% |
|
| 车R |
3 |
80.56% |
2.78% |
|
| 磨R |
|
80.56% |
0.00% |
|
| 磨杆 |
|
80.56% |
0.00% |
|
| 车大外圆 |
|
80.56% |
0.00% |
|
| 钻铰∮4孔 |
|
80.56% |
0.00% |
|
| 铣键槽 |
11 |
90.74% |
10.19% |
|
| 磨锥 |
|
90.74% |
0.00% |
|
| 压合 |
|
90.74% |
0.00% |
|
| 校正 |
10 |
100.00% |
9.26% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
| 综合 |
108 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
| GFC 左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 钻销孔 |
15 |
23.81% |
23.81% |
|
| 数控磨 |
10 |
39.68% |
15.87% |
|
| 镗孔 |
3 |
44.44% |
4.76% |
|
| 压合 |
|
44.44% |
0.00% |
|
| 数控车 |
10 |
60.32% |
15.87% |
|
| 铣花键 |
10 |
76.19% |
15.87% |
|
| 车孔 |
2 |
79.37% |
3.17% |
|
| 车R |
|
79.37% |
0.00% |
|
| 车外圆 |
|
79.37% |
0.00% |
|
| 滚螺纹 |
|
79.37% |
0.00% |
|
| 磨R |
|
79.37% |
0.00% |
|
| 压链轮 |
|
79.37% |
0.00% |
|
| 校正 |
13 |
100.00% |
20.63% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
| 综合 |
63 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
| GFC 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 数控磨 |
4 |
6.06% |
6.06% |
|
| 数控车 |
26 |
45.45% |
39.39% |
|
| 滚螺纹 |
2 |
48.48% |
3.03% |
|
| 镗孔 |
|
48.48% |
0.00% |
|
| 钻销孔 |
2 |
51.52% |
3.03% |
|
| 铣键槽 |
2 |
54.55% |
3.03% |
|
| 磨R |
|
54.55% |
0.00% |
|
| 车R |
7 |
65.15% |
10.61% |
|
| 车孔 |
4 |
71.21% |
6.06% |
|
| 车外圆 |
|
71.21% |
0.00% |
|
| 车凹槽 |
2 |
74.24% |
3.03% |
|
| 车V槽 |
|
74.24% |
0.00% |
|
| 压合 |
|
74.24% |
0.00% |
|
| 校正 |
17 |
100.00% |
25.76% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
| 综合 |
66 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
| 割草机系列左 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 镗孔 |
13 |
8.67% |
8.67% |
|
| 磨杆 |
14 |
18.00% |
9.33% |
|
| 精车 |
5 |
21.33% |
3.33% |
|
| 车R |
5 |
24.67% |
3.33% |
|
| 滚螺纹 |
5 |
28.00% |
3.33% |
|
| 钻销孔 |
2 |
29.33% |
1.33% |
|
| 车孔 |
15 |
39.33% |
10.00% |
|
| 磨底径 |
5 |
42.67% |
3.33% |
|
| 磨R |
5 |
46.00% |
3.33% |
|
| 压合 |
|
46.00% |
0.00% |
|
| 校正 |
75 |
96.00% |
50.00% |
|
| 其它 |
6 |
100.00% |
4.00% |
|
| 综合 |
150 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
| 割草机系列右 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 铣半圆键槽 |
18 |
6.21% |
6.21% |
|
| 镗孔 |
20 |
13.10% |
6.90% |
|
| 精车 |
28 |
22.76% |
9.66% |
|
| 钻销孔 |
12 |
26.90% |
4.14% |
|
| 滚螺纹 |
6 |
28.97% |
2.07% |
|
| 车R |
15 |
34.14% |
5.17% |
|
| 车孔 |
12 |
38.28% |
4.14% |
|
| 磨底径 |
8 |
41.03% |
2.76% |
|
| 磨杆 |
9 |
44.14% |
3.10% |
|
| 磨R |
20 |
51.03% |
6.90% |
|
| 压合 |
|
51.03% |
0.00% |
|
| 校正 |
106 |
87.59% |
36.55% |
|
| 其它 |
36 |
100.00% |
12.41% |
|
| 综合 |
290 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
| 减速机轴 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
31 |
10.69% |
10.69% |
|
| 精车外圆 |
4 |
12.07% |
1.38% |
|
| 钻大孔 |
13 |
16.55% |
4.48% |
|
| 扩大孔 |
11 |
20.34% |
3.79% |
|
| 钻小孔 |
14 |
25.17% |
4.83% |
|
| 攻螺纹 |
44 |
40.34% |
15.17% |
|
| 车台阶 |
26 |
49.31% |
8.97% |
|
| 粗磨 |
|
49.31% |
0.00% |
|
| 精磨 |
54 |
67.93% |
18.62% |
|
| 其它 |
23 |
75.86% |
7.93% |
|
| 综合 |
220 |
151.72% |
75.86% |
|
| |
|
|
|
|
| |
|
|
|
|
| |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
| K157FM系列连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 珩小孔 |
103 |
35.52% |
35.52% |
|
| 磨小孔 |
91 |
66.90% |
31.38% |
|
| 磨大孔 |
25 |
75.52% |
8.62% |
|
| 珩大孔 |
30 |
85.86% |
10.34% |
|
| 其它 |
7 |
88.28% |
2.41% |
|
| 磨平面 |
34 |
100.00% |
11.72% |
|
| 钻大孔 |
|
100.00% |
0.00% |
|
| 钻小孔 |
|
100.00% |
0.00% |
|
| 车大孔 |
|
100.00% |
0.00% |
|
| 车小孔 |
|
100.00% |
0.00% |
|
| 综合 |
290 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
| 157FM系列连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 珩小孔 |
66 |
24.72% |
24.72% |
|
| 磨小孔 |
63 |
48.31% |
23.60% |
|
| 磨大孔 |
58 |
70.04% |
21.72% |
|
| 其它 |
6 |
72.28% |
2.25% |
|
| 珩大孔 |
70 |
98.50% |
26.22% |
|
| 磨平面 |
4 |
100.00% |
1.50% |
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
| 车大孔 |
|
100.00% |
0.00% |
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
| 综合 |
267 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
| GFC连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 珩小孔 |
17 |
26.15% |
26.15% |
|
| 磨大孔 |
2 |
29.23% |
3.08% |
|
| 车小孔 |
17 |
55.38% |
26.15% |
|
| 磨小孔 |
10 |
70.77% |
15.38% |
|
| 珩大孔 |
2 |
73.85% |
3.08% |
|
| 钻小孔 |
2 |
76.92% |
3.08% |
|
| 车大孔 |
5 |
84.62% |
7.69% |
|
| 钻大孔 |
2 |
87.69% |
3.08% |
|
| 磨平面 |
3 |
92.31% |
4.62% |
|
| 其它 |
5 |
100.00% |
7.69% |
|
| 综合 |
65 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
刘海宁 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
| SC4160479连杆(割草机系列） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 磨小孔 |
48 |
30.57% |
30.57% |
|
| 珩小孔 |
40 |
56.05% |
25.48% |
|
| 车小孔 |
|
56.05% |
0.00% |
|
| 磨平面 |
6 |
59.87% |
3.82% |
|
| 磨大孔 |
42 |
86.62% |
26.75% |
|
| 钻小孔 |
1 |
87.26% |
0.64% |
|
| 钻大孔 |
|
87.26% |
0.00% |
|
| 珩大孔 |
12 |
94.90% |
7.64% |
|
| 其它 |
8 |
100.00% |
5.10% |
|
| 车大孔 |
|
100.00% |
0.00% |
|
| 综合 |
157 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
| 8012轴 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精磨外圆 |
75 |
18.25% |
18.25% |
|
| 粗磨外圆 |
37 |
27.25% |
9.00% |
|
| 钻小孔 |
18 |
31.63% |
4.38% |
|
| 铣扁 |
25 |
37.71% |
6.08% |
|
| 精车偏心 |
14 |
41.12% |
3.41% |
|
| 磨偏心 |
27 |
47.69% |
6.57% |
|
| 枪钻 |
13 |
50.85% |
3.16% |
|
| 钻中孔 |
16 |
54.74% |
3.89% |
|
| 精车 |
16 |
58.64% |
3.89% |
|
| 车大孔 |
8 |
60.58% |
1.95% |
|
| 其它 |
15 |
64.23% |
3.65% |
|
| 铰中孔 |
6 |
65.69% |
1.46% |
|
| 镗孔 |
13 |
68.86% |
3.16% |
|
| 钻大孔 |
128 |
100.00% |
31.14% |
|
| 综合 |
411 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|