| 10月份各品种工序废品排列图 |
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| 生产单位： |
一车间 |
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| K157FM系列 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 插齿 |
85 |
23.55% |
23.55% |
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| 铣键槽 |
33 |
32.69% |
9.14% |
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| 镗孔 |
28 |
40.44% |
7.76% |
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| 粗车R |
4 |
41.55% |
1.11% |
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| 校正 |
100 |
69.25% |
27.70% |
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| 钻销孔 |
8 |
71.47% |
2.22% |
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| 数控车 |
42 |
83.10% |
11.63% |
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| 滚螺纹 |
9 |
85.60% |
2.49% |
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| 精磨 |
32 |
94.46% |
8.86% |
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| 磨锥 |
1 |
94.74% |
0.28% |
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| 钻工艺孔 |
0 |
94.74% |
0.00% |
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| 车孔 |
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94.74% |
0.00% |
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| 车大外圆 |
14 |
98.61% |
3.88% |
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| 数控磨 |
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98.61% |
0.00% |
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| 精车R |
5 |
100.00% |
1.39% |
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| 压合 |
0 |
100.00% |
0.00% |
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| 其它 |
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100.00% |
0.00% |
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| 综合 |
361 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
一车间 |
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| K157FM系列
右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻深孔 |
55 |
20.15% |
20.15% |
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| 镗孔 |
15 |
25.64% |
5.49% |
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| 粗车R |
4 |
27.11% |
1.47% |
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| 校正 |
25 |
36.26% |
9.16% |
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| 精磨 |
77 |
64.47% |
28.21% |
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| 数控车 |
14 |
69.60% |
5.13% |
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| 滚螺纹 |
26 |
79.12% |
9.52% |
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| 钻销孔 |
15 |
84.62% |
5.49% |
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| 铣键 |
24 |
93.41% |
8.79% |
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| 钻工艺孔 |
1 |
93.77% |
0.37% |
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| 车孔 |
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93.77% |
0.00% |
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| 车大外圆 |
6 |
95.97% |
2.20% |
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| 数控磨 |
|
95.97% |
0.00% |
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| 精车R |
7 |
98.53% |
2.56% |
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| 钻斜孔 |
4 |
100.00% |
1.47% |
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| 压合 |
0 |
100.00% |
0.00% |
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| 其它 |
|
100.00% |
0.00% |
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| 综合 |
273 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
九车间 |
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| 157FM系列 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
45 |
13.98% |
13.98% |
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| 数控磨 |
42 |
27.02% |
13.04% |
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| 钻、攻螺纹 |
12 |
30.75% |
3.73% |
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| 精车 |
50 |
46.27% |
15.53% |
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| U钻 |
5 |
47.83% |
1.55% |
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| 车R |
7 |
50.00% |
2.17% |
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| 其它 |
|
50.00% |
0.00% |
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| 铣键槽 |
10 |
53.11% |
3.11% |
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| 打中心孔 |
0 |
53.11% |
0.00% |
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| 磨R |
4 |
54.35% |
1.24% |
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| 压合 |
|
54.35% |
0.00% |
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| 校正 |
147 |
100.00% |
45.65% |
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| 综合 |
322 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
九车间 |
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| 157FM系列 右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
19 |
10.16% |
10.16% |
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| 精车 |
25 |
23.53% |
13.37% |
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| 精磨、空刀 |
41 |
45.45% |
21.93% |
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| U钻 |
30 |
61.50% |
16.04% |
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| 钻斜孔 |
6 |
64.71% |
3.21% |
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| 车R |
7 |
68.45% |
3.74% |
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| 滚螺纹 |
9 |
73.26% |
4.81% |
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| 打中心孔 |
0 |
73.26% |
0.00% |
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| 滚键 |
7 |
77.01% |
3.74% |
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| 磨R |
|
77.01% |
0.00% |
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| 压合 |
|
77.01% |
0.00% |
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| 校正 |
37 |
96.79% |
19.79% |
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| 其它 |
6 |
100.00% |
3.21% |
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| 综合 |
187 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| AN125系列 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻销孔 |
7 |
7.29% |
7.29% |
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| 数控磨 |
14 |
21.88% |
14.58% |
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| 铣花键 |
8 |
30.21% |
8.33% |
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| 钻攻3xM6孔 |
|
30.21% |
0.00% |
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| 镗孔 |
13 |
43.75% |
13.54% |
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| 精车 |
7 |
51.04% |
7.29% |
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| 车孔 |
4 |
55.21% |
4.17% |
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| 车R |
2 |
57.29% |
2.08% |
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| 滚螺纹 |
21 |
79.17% |
21.88% |
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| 铣扁 |
0 |
79.17% |
0.00% |
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| 磨R |
2 |
81.25% |
2.08% |
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| 磨杆 |
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81.25% |
0.00% |
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| 车大外圆 |
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81.25% |
0.00% |
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| 压、磨轴套 |
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81.25% |
0.00% |
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| 压合 |
2 |
83.33% |
2.08% |
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| 校正 |
16 |
100.00% |
16.67% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
96 |
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审核： |
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批准： |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| AN125系列 右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控磨 |
19 |
32.76% |
32.76% |
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| 滚螺纹 |
7 |
44.83% |
12.07% |
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| 钻销孔 |
1 |
46.55% |
1.72% |
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| 镗孔 |
3 |
51.72% |
5.17% |
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| 车孔 |
6 |
62.07% |
10.34% |
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| 插齿 |
1 |
63.79% |
1.72% |
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| 精车 |
1 |
65.52% |
1.72% |
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| 车R |
1 |
67.24% |
1.72% |
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| 磨R |
|
67.24% |
0.00% |
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| 磨杆 |
|
67.24% |
0.00% |
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| 车大外圆 |
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67.24% |
0.00% |
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| 钻铰∮4孔 |
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67.24% |
0.00% |
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| 铣键槽 |
7 |
79.31% |
12.07% |
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| 磨锥 |
|
79.31% |
0.00% |
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| 压合 |
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79.31% |
0.00% |
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| 校正 |
12 |
100.00% |
20.69% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
58 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| GFC 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻销孔 |
1 |
1.52% |
1.52% |
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| 数控磨 |
9 |
15.15% |
13.64% |
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| 镗孔 |
9 |
28.79% |
13.64% |
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| 压合 |
0 |
28.79% |
0.00% |
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| 数控车 |
14 |
50.00% |
21.21% |
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| 铣花键 |
14 |
71.21% |
21.21% |
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| 车孔 |
0 |
71.21% |
0.00% |
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| 车R |
1 |
72.73% |
1.52% |
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| 车外圆 |
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72.73% |
0.00% |
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| 滚螺纹 |
1 |
74.24% |
1.52% |
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| 磨R |
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74.24% |
0.00% |
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| 压链轮 |
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74.24% |
0.00% |
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| 校正 |
17 |
100.00% |
25.76% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
66 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| GFC 右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控磨 |
7 |
7.78% |
7.78% |
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| 数控车 |
13 |
22.22% |
14.44% |
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| 滚螺纹 |
5 |
27.78% |
5.56% |
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| 镗孔 |
19 |
48.89% |
21.11% |
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| 钻销孔 |
1 |
50.00% |
1.11% |
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| 铣键槽 |
12 |
63.33% |
13.33% |
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| 磨R |
3 |
66.67% |
3.33% |
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| 车R |
0 |
66.67% |
0.00% |
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| 车孔 |
1 |
67.78% |
1.11% |
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| 车外圆 |
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67.78% |
0.00% |
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| 车凹槽 |
0 |
67.78% |
0.00% |
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| 车V槽 |
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67.78% |
0.00% |
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| 压合 |
0 |
67.78% |
0.00% |
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| 校正 |
29 |
100.00% |
32.22% |
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| 其它 |
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100.00% |
0.00% |
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| 综合 |
90 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
三车间 |
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| 割草机系列左 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
23 |
5.67% |
5.67% |
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| 磨杆 |
70 |
22.91% |
17.24% |
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| 精车 |
27 |
29.56% |
6.65% |
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| 车R |
28 |
36.45% |
6.90% |
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| 滚螺纹 |
13 |
39.66% |
3.20% |
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| 钻销孔 |
34 |
48.03% |
8.37% |
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| 车孔 |
27 |
54.68% |
6.65% |
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| 磨底径 |
9 |
56.90% |
2.22% |
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| 磨R |
10 |
59.36% |
2.46% |
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| 压合 |
18 |
63.79% |
4.43% |
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| 校正 |
111 |
91.13% |
27.34% |
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| 其它 |
36 |
100.00% |
8.87% |
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| 综合 |
406 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
三车间 |
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| 割草机系列右 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 铣半圆键槽 |
40 |
13.75% |
13.75% |
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| 镗孔 |
23 |
21.65% |
7.90% |
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| 精车 |
17 |
27.49% |
5.84% |
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| 钻销孔 |
7 |
29.90% |
2.41% |
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| 滚螺纹 |
25 |
38.49% |
8.59% |
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| 车R |
5 |
40.21% |
1.72% |
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| 车孔 |
16 |
45.70% |
5.50% |
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| 磨底径 |
11 |
49.48% |
3.78% |
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| 磨杆 |
40 |
63.23% |
13.75% |
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| 磨R |
18 |
69.42% |
6.19% |
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| 压合 |
9 |
72.51% |
3.09% |
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| 校正 |
51 |
90.03% |
17.53% |
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| 其它 |
29 |
100.00% |
9.97% |
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| 综合 |
291 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
三车间 |
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| 减速机轴 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 精车 |
43 |
14.78% |
14.78% |
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| 精车外圆 |
30 |
25.09% |
10.31% |
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| 钻大孔 |
22 |
32.65% |
7.56% |
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| 扩大孔 |
10 |
36.08% |
3.44% |
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| 钻小孔 |
0 |
36.08% |
0.00% |
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| 攻螺纹 |
14 |
40.89% |
4.81% |
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| 车台阶 |
20 |
47.77% |
6.87% |
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| 粗磨 |
23 |
55.67% |
7.90% |
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| 精磨 |
96 |
88.66% |
32.99% |
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| 其它 |
48 |
105.15% |
16.49% |
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| 综合 |
306 |
210.31% |
105.15% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| K157FM系列连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
83 |
35.93% |
35.93% |
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| 磨小孔 |
64 |
63.64% |
27.71% |
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| 磨大孔 |
46 |
83.55% |
19.91% |
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| 珩大孔 |
32 |
97.40% |
13.85% |
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| 其它 |
1 |
97.84% |
0.43% |
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| 磨平面 |
5 |
100.00% |
2.16% |
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| 钻大孔 |
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100.00% |
0.00% |
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| 钻小孔 |
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100.00% |
0.00% |
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| 车大孔 |
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100.00% |
0.00% |
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| 车小孔 |
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100.00% |
0.00% |
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| 综合 |
231 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| 157FM系列连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
85 |
34.41% |
34.41% |
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| 磨小孔 |
63 |
59.92% |
25.51% |
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| 磨大孔 |
51 |
80.57% |
20.65% |
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| 其它 |
4 |
82.19% |
1.62% |
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| 珩大孔 |
40 |
98.38% |
16.19% |
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| 磨平面 |
4 |
100.00% |
1.62% |
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| 钻大孔 |
0 |
100.00% |
0.00% |
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| 钻小孔 |
0 |
100.00% |
0.00% |
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| 车大孔 |
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100.00% |
0.00% |
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| 车小孔 |
0 |
100.00% |
0.00% |
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| 综合 |
247 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| GFC连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
7 |
19.44% |
19.44% |
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| 磨大孔 |
12 |
52.78% |
33.33% |
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| 车小孔 |
6 |
69.44% |
16.67% |
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| 磨小孔 |
5 |
83.33% |
13.89% |
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| 珩大孔 |
6 |
100.00% |
16.67% |
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| 钻小孔 |
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100.00% |
0.00% |
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| 车大孔 |
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100.00% |
0.00% |
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| 钻大孔 |
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100.00% |
0.00% |
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| 磨平面 |
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100.00% |
0.00% |
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| 其它 |
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100.00% |
0.00% |
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| 综合 |
36 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
刘海宁 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| SC4160479连杆(割草机系列） |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 磨小孔 |
96 |
26.52% |
26.52% |
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| 珩小孔 |
73 |
46.69% |
20.17% |
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| 车小孔 |
20 |
52.21% |
5.52% |
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| 磨平面 |
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52.21% |
0.00% |
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| 磨大孔 |
65 |
70.17% |
17.96% |
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| 钻小孔 |
25 |
77.07% |
6.91% |
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| 钻大孔 |
19 |
82.32% |
5.25% |
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| 珩大孔 |
50 |
96.13% |
13.81% |
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| 其它 |
14 |
100.00% |
3.87% |
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| 车大孔 |
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100.00% |
0.00% |
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| 综合 |
362 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
六车间 |
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| 8012轴 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 精磨外圆 |
78 |
21.55% |
21.55% |
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| 粗磨外圆 |
32 |
30.39% |
8.84% |
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| 钻小孔 |
11 |
33.43% |
3.04% |
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| 铣扁 |
10 |
36.19% |
2.76% |
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| 精车偏心 |
12 |
39.50% |
3.31% |
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| 磨偏心 |
16 |
43.92% |
4.42% |
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| 枪钻 |
10 |
46.69% |
2.76% |
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| 钻中孔 |
6 |
48.34% |
1.66% |
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| 精车 |
7 |
50.28% |
1.93% |
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| 车大孔 |
7 |
52.21% |
1.93% |
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| 其它 |
36 |
62.15% |
9.94% |
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| 铰中孔 |
6 |
63.81% |
1.66% |
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| 镗孔 |
10 |
66.57% |
2.76% |
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| 钻大孔 |
121 |
100.00% |
33.43% |
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| 综合 |
362 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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