| 2月份各品种工序废品排列图 |
|
| 生产单位： |
一车间 |
|
|
| K157FM系列 左曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 插齿 |
101 |
28.37% |
28.37% |
|
| 铣键槽 |
64 |
46.35% |
17.98% |
|
| 镗孔 |
61 |
63.48% |
17.13% |
|
| 车R |
42 |
75.28% |
11.80% |
|
| 校正 |
23 |
81.74% |
6.46% |
|
| 钻销孔 |
19 |
87.08% |
5.34% |
|
| 数控车 |
17 |
91.85% |
4.78% |
|
| 滚螺纹 |
16 |
96.35% |
4.49% |
|
| 精磨 |
10 |
99.16% |
2.81% |
|
| 磨锥 |
3 |
100.00% |
0.84% |
|
| 钻工艺孔 |
|
100.00% |
0.00% |
|
| 车孔 |
|
100.00% |
0.00% |
|
| 车大外圆 |
|
100.00% |
0.00% |
|
| 数控磨 |
|
100.00% |
0.00% |
|
| 磨R |
|
100.00% |
0.00% |
|
| 压合 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
356 |
|
100.00% |
|
|
编制： |
王淑娟 |
|
审核： |
陈守章 |
|
批准： |
孙成勤 |
|
| 生产单位： |
一车间 |
|
|
| K157FM系列
右曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 钻深孔 |
57 |
21.11% |
21.11% |
|
| 镗孔 |
49 |
39.26% |
18.15% |
|
| 车R |
34 |
51.85% |
12.59% |
|
| 校正 |
23 |
60.37% |
8.52% |
|
| 精磨 |
22 |
68.52% |
8.15% |
|
| 数控车 |
21 |
76.30% |
7.78% |
|
| 滚螺纹 |
21 |
84.07% |
7.78% |
|
| 钻销孔 |
18 |
90.74% |
6.67% |
|
| 铣键 |
13 |
95.56% |
4.81% |
|
| 钻工艺孔 |
12 |
100.00% |
4.44% |
|
| 车孔 |
|
100.00% |
0.00% |
|
| 车大外圆 |
|
100.00% |
0.00% |
|
| 数控磨 |
|
100.00% |
0.00% |
|
| 磨R |
|
100.00% |
0.00% |
|
| 钻斜孔 |
|
100.00% |
0.00% |
|
| 压合 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
270 |
|
100.00% |
|
|
编制： |
王淑娟 |
|
审核： |
陈守章 |
|
批准： |
孙成勤 |
|
| 生产单位： |
九车间 |
|
|
| 157FM系列
左曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 镗孔 |
240 |
65.04% |
65.04% |
|
| 数控磨 |
57 |
80.49% |
15.45% |
|
| 钻、攻螺纹 |
23 |
86.72% |
6.23% |
|
| 精车 |
16 |
91.06% |
4.34% |
|
| U钻 |
16 |
95.39% |
4.34% |
|
| 车R |
8 |
97.56% |
2.17% |
|
| 其它 |
5 |
98.92% |
1.36% |
|
| 铣键槽 |
3 |
99.73% |
0.81% |
|
| 钻深孔 |
1 |
100.00% |
0.27% |
|
| 磨R |
|
100.00% |
0.00% |
|
| 压合 |
|
100.00% |
0.00% |
|
| 校正 |
|
100.00% |
0.00% |
|
| 综合 |
369 |
|
100.00% |
|
|
编制： |
王淑娟 |
|
审核： |
陈守章 |
|
批准： |
孙成勤 |
|
| 生产单位： |
九车间 |
|
|
| 157FM系列
右曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 镗孔 |
211 |
62.61% |
62.61% |
|
| 精车 |
58 |
79.82% |
17.21% |
|
| 精磨、空刀 |
37 |
90.80% |
10.98% |
|
| U钻 |
9 |
93.47% |
2.67% |
|
| 钻斜孔 |
8 |
95.85% |
2.37% |
|
| 车R |
7 |
97.92% |
2.08% |
|
| 滚螺纹 |
7 |
100.00% |
2.08% |
|
| 钻深孔 |
|
100.00% |
0.00% |
|
| 滚键 |
|
100.00% |
0.00% |
|
| 磨R |
|
100.00% |
0.00% |
|
| 压合 |
|
100.00% |
0.00% |
|
| 校正 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
337 |
|
100.00% |
|
|
编制： |
王淑娟 |
|
审核： |
陈守章 |
|
批准： |
孙成勤 |
|
| 生产单位： |
二车间 |
|
|
|
| AN125系列 左曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 钻销孔 |
18 |
21.69% |
21.69% |
|
| 数控磨 |
18 |
43.37% |
21.69% |
|
| 铣花键 |
11 |
56.63% |
13.25% |
|
| 钻攻3xM6孔 |
9 |
67.47% |
10.84% |
|
| 镗孔 |
8 |
77.11% |
9.64% |
|
| 精车 |
7 |
85.54% |
8.43% |
|
| 车孔 |
7 |
93.98% |
8.43% |
|
| 车R |
2 |
96.39% |
2.41% |
|
| 滚螺纹 |
2 |
98.80% |
2.41% |
|
| 铣扁 |
1 |
100.00% |
1.20% |
|
| 磨R |
|
100.00% |
0.00% |
|
| 磨杆 |
|
100.00% |
0.00% |
|
| 车大外圆 |
|
100.00% |
0.00% |
|
| 压、磨轴套 |
|
100.00% |
0.00% |
|
| 压合 |
|
100.00% |
0.00% |
|
| 校正 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
83 |
|
100.00% |
|
|
编制： |
王淑娟 |
|
审核： |
陈守章 |
|
批准： |
孙成勤 |
|
| 生产单位： |
二车间 |
|
|
| AN125系列
右曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 数控磨 |
21 |
43.75% |
43.75% |
|
| 滚螺纹 |
8 |
60.42% |
16.67% |
|
| 钻销孔 |
7 |
75.00% |
14.58% |
|
| 镗孔 |
4 |
83.33% |
8.33% |
|
| 车孔 |
3 |
89.58% |
6.25% |
|
| 插齿 |
3 |
95.83% |
6.25% |
|
| 精车 |
2 |
100.00% |
4.17% |
|
| 车R |
|
100.00% |
0.00% |
|
| 磨R |
|
100.00% |
0.00% |
|
| 磨杆 |
|
100.00% |
0.00% |
|
| 车大外圆 |
|
100.00% |
0.00% |
|
| 钻铰∮4孔 |
|
100.00% |
0.00% |
|
| 铣键槽 |
|
100.00% |
0.00% |
|
| 磨锥 |
|
100.00% |
0.00% |
|
| 压合 |
|
100.00% |
0.00% |
|
| 校正 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
48 |
|
100.00% |
|
|
编制： |
王淑娟 |
|
审核： |
陈守章 |
|
批准： |
孙成勤 |
|
| 生产单位： |
二车间 |
|
|
|
| GFC 左曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 钻销孔 |
16 |
39.02% |
39.02% |
|
| 数控磨 |
7 |
56.10% |
17.07% |
|
| 镗孔 |
7 |
73.17% |
17.07% |
|
| 压合 |
6 |
87.80% |
14.63% |
|
| 数控车 |
2 |
92.68% |
4.88% |
|
| 铣花键 |
2 |
97.56% |
4.88% |
|
| 车孔 |
1 |
100.00% |
2.44% |
|
| 车R |
|
100.00% |
0.00% |
|
| 车外圆 |
|
100.00% |
0.00% |
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
| 磨R |
|
100.00% |
0.00% |
|
| 压链轮 |
|
100.00% |
0.00% |
|
| 校正 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
41 |
|
100.00% |
|
|
编制： |
王淑娟 |
|
审核： |
陈守章 |
|
批准： |
孙成勤 |
|
| 生产单位： |
二车间 |
|
|
|
| GFC 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 数控磨 |
8 |
24.24% |
24.24% |
|
| 数控车 |
6 |
42.42% |
18.18% |
|
| 滚螺纹 |
5 |
57.58% |
15.15% |
|
| 镗孔 |
5 |
72.73% |
15.15% |
|
| 钻销孔 |
3 |
81.82% |
9.09% |
|
| 铣键槽 |
3 |
90.91% |
9.09% |
|
| 磨R |
2 |
96.97% |
6.06% |
|
| 车R |
1 |
100.00% |
3.03% |
|
| 车孔 |
|
100.00% |
0.00% |
|
| 车外圆 |
|
100.00% |
0.00% |
|
| 车凹槽 |
|
100.00% |
0.00% |
|
| 车V槽 |
|
100.00% |
0.00% |
|
| 压合 |
|
100.00% |
0.00% |
|
| 校正 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
33 |
|
100.00% |
|
|
编制： |
王淑娟 |
|
审核： |
陈守章 |
|
批准： |
孙成勤 |
|
| 生产单位： |
三车间 |
|
|
|
| 割草机系列左 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 镗孔 |
65 |
25.00% |
25.00% |
|
| 磨杆 |
58 |
47.31% |
22.31% |
|
| 精车 |
52 |
67.31% |
20.00% |
|
| 车R |
36 |
81.15% |
13.85% |
|
| 滚螺纹 |
23 |
90.00% |
8.85% |
|
| 钻销孔 |
22 |
98.46% |
8.46% |
|
| 车孔 |
4 |
100.00% |
1.54% |
|
| 磨底径 |
|
100.00% |
0.00% |
|
| 磨R |
|
100.00% |
0.00% |
|
| 压合 |
|
100.00% |
0.00% |
|
| 校正 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
260 |
|
100.00% |
|
|
编制： |
王淑娟 |
|
审核： |
陈守章 |
|
批准： |
孙成勤 |
|
| 生产单位： |
三车间 |
|
|
|
| 割草机系列右 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 铣半圆键槽 |
78 |
56.93% |
56.93% |
|
| 镗孔 |
31 |
79.56% |
22.63% |
|
| 精车 |
12 |
88.32% |
8.76% |
|
| 钻销孔 |
5 |
91.97% |
3.65% |
|
| 滚螺纹 |
5 |
95.62% |
3.65% |
|
| 车R |
3 |
97.81% |
2.19% |
|
| 车孔 |
3 |
100.00% |
2.19% |
|
| 磨底径 |
|
100.00% |
0.00% |
|
| 磨杆 |
|
100.00% |
0.00% |
|
| 磨R |
|
100.00% |
0.00% |
|
| 压合 |
|
100.00% |
0.00% |
|
| 校正 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
137 |
|
100.00% |
|
|
编制： |
王淑娟 |
|
审核： |
陈守章 |
|
批准： |
孙成勤 |
|
| 生产单位： |
五车间 |
|
|
| AN125连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 珩小孔 |
26 |
55.32% |
55.32% |
|
| 磨大孔 |
9 |
74.47% |
19.15% |
|
| 磨小孔 |
9 |
93.62% |
19.15% |
|
| 珩大孔 |
2 |
97.87% |
4.26% |
|
| 其它 |
1 |
100.00% |
2.13% |
|
| 磨平面 |
|
100.00% |
0.00% |
|
| 钻大孔 |
|
100.00% |
0.00% |
|
| 钻小孔 |
|
100.00% |
0.00% |
|
| 车大孔 |
|
100.00% |
0.00% |
|
| 车小孔 |
|
100.00% |
0.00% |
|
| 综合 |
47 |
|
100.00% |
|
|
编制： |
王淑娟 |
|
审核： |
陈守章 |
|
批准： |
孙成勤 |
|
| 生产单位： |
五车间 |
|
|
|
| K157FM连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 珩小孔 |
164 |
66.94% |
66.94% |
|
| 磨小孔 |
41 |
83.67% |
16.73% |
|
| 磨大孔 |
23 |
93.06% |
9.39% |
|
| 珩大孔 |
8 |
96.33% |
3.27% |
|
| 其它 |
7 |
99.18% |
2.86% |
|
| 磨平面 |
2 |
100.00% |
0.82% |
|
| 钻大孔 |
|
100.00% |
0.00% |
|
| 钻小孔 |
|
100.00% |
0.00% |
|
| 车大孔 |
|
100.00% |
0.00% |
|
| 车小孔 |
|
100.00% |
0.00% |
|
| 综合 |
245 |
|
100.00% |
|
|
编制： |
王淑娟 |
|
审核： |
陈守章 |
|
批准： |
孙成勤 |
|
| 生产单位： |
五车间 |
|
|
|
| 157FM连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 珩小孔 |
121 |
49.79% |
49.79% |
|
| 磨小孔 |
60 |
74.49% |
24.69% |
|
| 磨大孔 |
30 |
86.83% |
12.35% |
|
| 其它 |
16 |
93.42% |
6.58% |
|
| 珩大孔 |
11 |
97.94% |
4.53% |
|
| 磨平面 |
5 |
100.00% |
2.06% |
|
| 钻大孔 |
|
100.00% |
0.00% |
|
| 钻小孔 |
|
100.00% |
0.00% |
|
| 车大孔 |
|
100.00% |
0.00% |
|
| 车小孔 |
|
100.00% |
0.00% |
|
| 综合 |
243 |
|
100.00% |
|
|
编制： |
王淑娟 |
|
审核： |
陈守章 |
|
批准： |
孙成勤 |
|
| 生产单位： |
五车间 |
|
|
|
| GFC连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 珩小孔 |
60 |
31.58% |
31.58% |
|
| 磨大孔 |
34 |
49.47% |
17.89% |
|
| 车小孔 |
27 |
63.68% |
14.21% |
|
| 磨小孔 |
24 |
76.32% |
12.63% |
|
| 珩大孔 |
19 |
86.32% |
10.00% |
|
| 钻小孔 |
9 |
91.05% |
4.74% |
|
| 车大孔 |
7 |
94.74% |
3.68% |
|
| 钻大孔 |
5 |
97.37% |
2.63% |
|
| 磨平面 |
3 |
98.95% |
1.58% |
|
| 其它 |
2 |
100.00% |
1.05% |
|
| 综合 |
190 |
|
100.00% |
|
|
编制： |
王淑娟 |
|
审核： |
陈守章 |
|
批准： |
孙成勤 |
|
| 生产单位： |
五车间 |
|
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| SC4160479连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 磨小孔 |
29 |
20.86% |
20.86% |
|
| 珩小孔 |
27 |
40.29% |
19.42% |
|
| 车小孔 |
22 |
56.12% |
15.83% |
|
| 磨平面 |
19 |
69.78% |
13.67% |
|
| 磨大孔 |
17 |
82.01% |
12.23% |
|
| 钻小孔 |
12 |
90.65% |
8.63% |
|
| 钻大孔 |
8 |
96.40% |
5.76% |
|
| 珩大孔 |
2 |
97.84% |
1.44% |
|
| 其它 |
2 |
99.28% |
1.44% |
|
| 车大孔 |
1 |
100.00% |
0.72% |
|
| 综合 |
139 |
|
100.00% |
|
|
编制： |
王淑娟 |
|
审核： |
陈守章 |
|
批准： |
孙成勤 |
|
| 生产单位： |
六车间 |
|
|
|
| 8012轴 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精磨外圆 |
79 |
31.10% |
31.10% |
|
| 粗磨外圆 |
29 |
42.52% |
11.42% |
|
| 钻小孔 |
21 |
50.79% |
8.27% |
|
| 铣扁 |
20 |
58.66% |
7.87% |
|
| 精车偏心 |
16 |
64.96% |
6.30% |
|
| 磨偏心 |
16 |
71.26% |
6.30% |
|
| 枪钻 |
15 |
77.17% |
5.91% |
|
| 钻中孔 |
12 |
81.89% |
4.72% |
|
| 精车 |
10 |
85.83% |
3.94% |
|
| 车大孔 |
10 |
89.76% |
3.94% |
|
| 其它 |
10 |
93.70% |
3.94% |
|
| 铰中孔 |
8 |
96.85% |
3.15% |
|
| 镗孔 |
8 |
100.00% |
3.15% |
|
| 钻大孔 |
|
100.00% |
0.00% |
|
| 综合 |
254 |
|
100.00% |
|
|
编制： |
王淑娟 |
|
审核： |
陈守章 |
|
批准： |
孙成勤 |
|
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