| 4月份各品种工序废品排列图 |
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| 生产单位： |
一车间 |
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| K157FM系列 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 插齿 |
125 |
32.38% |
32.38% |
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| 铣键槽 |
38 |
42.23% |
9.84% |
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| 镗孔 |
62 |
58.29% |
16.06% |
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| 粗车R |
27 |
65.28% |
6.99% |
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| 校正 |
1 |
65.54% |
0.26% |
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| 钻销孔 |
25 |
72.02% |
6.48% |
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| 数控车 |
26 |
78.76% |
6.74% |
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| 滚螺纹 |
31 |
86.79% |
8.03% |
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| 精磨 |
36 |
96.11% |
9.33% |
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| 磨锥 |
6 |
97.67% |
1.55% |
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| 钻工艺孔 |
0 |
97.67% |
0.00% |
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| 车孔 |
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97.67% |
0.00% |
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| 车大外圆 |
5 |
98.96% |
1.30% |
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| 数控磨 |
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98.96% |
0.00% |
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| 精车R |
4 |
100.00% |
1.04% |
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| 压合 |
0 |
100.00% |
0.00% |
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| 其它 |
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100.00% |
0.00% |
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| 综合 |
386 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
一车间 |
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| K157FM系列 右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻深孔 |
63 |
16.94% |
16.94% |
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| 镗孔 |
68 |
35.22% |
18.28% |
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| 粗车R |
37 |
45.16% |
9.95% |
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| 校正 |
1 |
45.43% |
0.27% |
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| 精磨 |
58 |
61.02% |
15.59% |
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| 数控车 |
25 |
67.74% |
6.72% |
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| 滚螺纹 |
33 |
76.61% |
8.87% |
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| 钻销孔 |
30 |
84.68% |
8.06% |
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| 铣键 |
29 |
92.47% |
7.80% |
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| 钻工艺孔 |
1 |
92.74% |
0.27% |
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| 车孔 |
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92.74% |
0.00% |
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| 车大外圆 |
8 |
94.89% |
2.15% |
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| 数控磨 |
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94.89% |
0.00% |
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| 精车R |
1 |
95.16% |
0.27% |
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| 钻斜孔 |
18 |
100.00% |
4.84% |
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| 压合 |
0 |
100.00% |
0.00% |
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| 其它 |
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100.00% |
0.00% |
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| 综合 |
372 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
九车间 |
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| 157FM系列 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
145 |
47.54% |
47.54% |
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| 数控磨 |
56 |
65.90% |
18.36% |
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| 钻、攻螺纹 |
6 |
67.87% |
1.97% |
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| 精车 |
32 |
78.36% |
10.49% |
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| U钻 |
11 |
81.97% |
3.61% |
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| 车R |
18 |
87.87% |
5.90% |
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| 其它 |
7 |
90.16% |
2.30% |
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| 铣键槽 |
21 |
97.05% |
6.89% |
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| 钻深孔 |
6 |
99.02% |
1.97% |
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| 磨R |
3 |
100.00% |
0.98% |
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| 压合 |
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100.00% |
0.00% |
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| 校正 |
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100.00% |
0.00% |
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| 综合 |
305 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
九车间 |
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| 157FM系列
右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
116 |
41.28% |
41.28% |
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| 精车 |
39 |
55.16% |
13.88% |
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| 精磨、空刀 |
35 |
67.62% |
12.46% |
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| U钻 |
24 |
76.16% |
8.54% |
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| 钻斜孔 |
16 |
81.85% |
5.69% |
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| 车R |
7 |
84.34% |
2.49% |
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| 滚螺纹 |
26 |
93.59% |
9.25% |
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| 钻深孔 |
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93.59% |
0.00% |
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| 滚键 |
11 |
97.51% |
3.91% |
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| 磨R |
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97.51% |
0.00% |
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| 压合 |
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97.51% |
0.00% |
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| 校正 |
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97.51% |
0.00% |
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| 其它 |
7 |
100.00% |
2.49% |
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| 综合 |
281 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| AN125系列 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻销孔 |
38 |
25.85% |
25.85% |
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| 数控磨 |
13 |
34.69% |
8.84% |
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| 铣花键 |
20 |
48.30% |
13.61% |
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| 钻攻3xM6孔 |
34 |
71.43% |
23.13% |
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| 镗孔 |
5 |
74.83% |
3.40% |
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| 精车 |
1 |
75.51% |
0.68% |
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| 车孔 |
12 |
83.67% |
8.16% |
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| 车R |
0 |
83.67% |
0.00% |
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| 滚螺纹 |
4 |
86.39% |
2.72% |
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| 铣扁 |
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86.39% |
0.00% |
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| 磨R |
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86.39% |
0.00% |
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| 磨杆 |
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86.39% |
0.00% |
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| 车大外圆 |
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86.39% |
0.00% |
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| 压、磨轴套 |
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86.39% |
0.00% |
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| 压合 |
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86.39% |
0.00% |
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| 校正 |
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86.39% |
0.00% |
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| 其它 |
20 |
100.00% |
13.61% |
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| 综合 |
147 |
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审核： |
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批准： |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| AN125系列
右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控磨 |
19 |
12.03% |
12.03% |
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| 滚螺纹 |
8 |
17.09% |
5.06% |
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| 钻销孔 |
11 |
24.05% |
6.96% |
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| 镗孔 |
13 |
32.28% |
8.23% |
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| 车孔 |
15 |
41.77% |
9.49% |
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| 插齿 |
49 |
72.78% |
31.01% |
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| 精车 |
8 |
77.85% |
5.06% |
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| 车R |
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77.85% |
0.00% |
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| 磨R |
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77.85% |
0.00% |
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| 磨杆 |
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77.85% |
0.00% |
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| 车大外圆 |
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77.85% |
0.00% |
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| 钻铰∮4孔 |
3 |
79.75% |
1.90% |
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| 铣键槽 |
4 |
82.28% |
2.53% |
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| 磨锥 |
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82.28% |
0.00% |
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| 压合 |
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82.28% |
0.00% |
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| 校正 |
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82.28% |
0.00% |
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| 其它 |
28 |
100.00% |
17.72% |
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| 综合 |
158 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| GFC 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻销孔 |
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#DIV/0! |
#DIV/0! |
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| 数控磨 |
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#DIV/0! |
#DIV/0! |
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| 镗孔 |
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#DIV/0! |
#DIV/0! |
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| 压合 |
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#DIV/0! |
#DIV/0! |
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| 数控车 |
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#DIV/0! |
#DIV/0! |
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| 铣花键 |
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#DIV/0! |
#DIV/0! |
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| 车孔 |
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#DIV/0! |
#DIV/0! |
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| 车R |
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#DIV/0! |
#DIV/0! |
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| 车外圆 |
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#DIV/0! |
#DIV/0! |
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| 滚螺纹 |
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#DIV/0! |
#DIV/0! |
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| 磨R |
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#DIV/0! |
#DIV/0! |
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| 压链轮 |
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#DIV/0! |
#DIV/0! |
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| 校正 |
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#DIV/0! |
#DIV/0! |
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| 其它 |
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#DIV/0! |
#DIV/0! |
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| 综合 |
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#DIV/0! |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| GFC 右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控磨 |
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#DIV/0! |
#DIV/0! |
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| 数控车 |
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#DIV/0! |
#DIV/0! |
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| 滚螺纹 |
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#DIV/0! |
#DIV/0! |
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| 镗孔 |
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#DIV/0! |
#DIV/0! |
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| 钻销孔 |
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#DIV/0! |
#DIV/0! |
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| 铣键槽 |
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#DIV/0! |
#DIV/0! |
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| 磨R |
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#DIV/0! |
#DIV/0! |
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| 车R |
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#DIV/0! |
#DIV/0! |
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| 车孔 |
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#DIV/0! |
#DIV/0! |
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| 车外圆 |
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#DIV/0! |
#DIV/0! |
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| 车凹槽 |
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#DIV/0! |
#DIV/0! |
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| 车V槽 |
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#DIV/0! |
#DIV/0! |
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| 压合 |
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#DIV/0! |
#DIV/0! |
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| 校正 |
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#DIV/0! |
#DIV/0! |
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| 其它 |
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#DIV/0! |
#DIV/0! |
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| 综合 |
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#DIV/0! |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
三车间 |
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| 割草机系列左 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
56 |
26.42% |
26.42% |
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| 磨杆 |
87 |
67.45% |
41.04% |
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| 精车 |
16 |
75.00% |
7.55% |
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| 车R |
0 |
75.00% |
0.00% |
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| 滚螺纹 |
14 |
81.60% |
6.60% |
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| 钻销孔 |
0 |
81.60% |
0.00% |
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| 车孔 |
23 |
92.45% |
10.85% |
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| 磨底径 |
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92.45% |
0.00% |
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| 磨R |
2 |
93.40% |
0.94% |
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| 压合 |
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93.40% |
0.00% |
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| 校正 |
7 |
96.70% |
3.30% |
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| 其它 |
7 |
100.00% |
3.30% |
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| 综合 |
212 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
三车间 |
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| 割草机系列右 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 铣半圆键槽 |
82 |
22.59% |
22.59% |
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| 镗孔 |
88 |
46.83% |
24.24% |
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| 精车 |
24 |
53.44% |
6.61% |
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| 钻销孔 |
3 |
54.27% |
0.83% |
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| 滚螺纹 |
3 |
55.10% |
0.83% |
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| 车R |
0 |
55.10% |
0.00% |
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| 车孔 |
32 |
63.91% |
8.82% |
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| 磨底径 |
2 |
64.46% |
0.55% |
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| 磨杆 |
48 |
77.69% |
13.22% |
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| 磨R |
18 |
82.64% |
4.96% |
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| 压合 |
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82.64% |
0.00% |
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| 校正 |
30 |
90.91% |
8.26% |
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| 其它 |
33 |
100.00% |
9.09% |
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| 综合 |
363 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| AN125连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
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#DIV/0! |
#DIV/0! |
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| 磨大孔 |
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#DIV/0! |
#DIV/0! |
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| 磨小孔 |
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#DIV/0! |
#DIV/0! |
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| 珩大孔 |
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#DIV/0! |
#DIV/0! |
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| 其它 |
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#DIV/0! |
#DIV/0! |
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| 磨平面 |
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#DIV/0! |
#DIV/0! |
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| 钻大孔 |
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#DIV/0! |
#DIV/0! |
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| 钻小孔 |
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#DIV/0! |
#DIV/0! |
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| 车大孔 |
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#DIV/0! |
#DIV/0! |
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| 车小孔 |
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#DIV/0! |
#DIV/0! |
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| 综合 |
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#DIV/0! |
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编制： |
宗学珍 |
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审核： |
刘海宁 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| K157FM连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
108 |
39.71% |
39.71% |
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| 磨小孔 |
94 |
74.26% |
34.56% |
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| 磨大孔 |
53 |
93.75% |
19.49% |
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| 珩大孔 |
7 |
96.32% |
2.57% |
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| 其它 |
0 |
96.32% |
0.00% |
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| 磨平面 |
0 |
96.32% |
0.00% |
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| 钻大孔 |
1 |
96.69% |
0.37% |
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| 钻小孔 |
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96.69% |
0.00% |
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| 车大孔 |
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96.69% |
0.00% |
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| 车小孔 |
9 |
100.00% |
3.31% |
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| 综合 |
272 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| 157FM连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
80 |
40.82% |
40.82% |
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| 磨小孔 |
68 |
75.51% |
34.69% |
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| 磨大孔 |
33 |
92.35% |
16.84% |
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| 其它 |
2 |
93.37% |
1.02% |
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| 珩大孔 |
12 |
99.49% |
6.12% |
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| 磨平面 |
1 |
100.00% |
0.51% |
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| 钻大孔 |
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100.00% |
0.00% |
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| 钻小孔 |
0 |
100.00% |
0.00% |
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| 车大孔 |
0 |
100.00% |
0.00% |
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| 车小孔 |
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100.00% |
0.00% |
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| 综合 |
196 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| GFC连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
0 |
#DIV/0! |
#DIV/0! |
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| 磨大孔 |
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#DIV/0! |
#DIV/0! |
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| 车小孔 |
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#DIV/0! |
#DIV/0! |
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| 磨小孔 |
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#DIV/0! |
#DIV/0! |
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| 珩大孔 |
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#DIV/0! |
#DIV/0! |
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| 钻小孔 |
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#DIV/0! |
#DIV/0! |
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| 车大孔 |
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#DIV/0! |
#DIV/0! |
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| 钻大孔 |
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#DIV/0! |
#DIV/0! |
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| 磨平面 |
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#DIV/0! |
#DIV/0! |
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| 其它 |
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#DIV/0! |
#DIV/0! |
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| 综合 |
0 |
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#DIV/0! |
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编制： |
宗学珍 |
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审核： |
刘海宁 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| SC4160479连杆(割草机系列） |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 磨小孔 |
42 |
23.08% |
23.08% |
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| 珩小孔 |
13 |
30.22% |
7.14% |
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| 车小孔 |
26 |
44.51% |
14.29% |
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| 磨平面 |
0 |
44.51% |
0.00% |
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| 磨大孔 |
53 |
73.63% |
29.12% |
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| 钻小孔 |
1 |
74.18% |
0.55% |
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| 钻大孔 |
8 |
78.57% |
4.40% |
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| 珩大孔 |
6 |
81.87% |
3.30% |
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| 其它 |
0 |
81.87% |
0.00% |
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| 车大孔 |
33 |
100.00% |
18.13% |
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| 综合 |
182 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
六车间 |
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| 8012轴 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 精磨外圆 |
135 |
24.95% |
24.95% |
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| 粗磨外圆 |
68 |
37.52% |
12.57% |
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| 钻小孔 |
14 |
40.11% |
2.59% |
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| 铣扁 |
21 |
43.99% |
3.88% |
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| 精车偏心 |
13 |
46.40% |
2.40% |
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| 磨偏心 |
28 |
51.57% |
5.18% |
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| 枪钻 |
14 |
54.16% |
2.59% |
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| 钻中孔 |
14 |
56.75% |
2.59% |
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| 精车 |
10 |
58.60% |
1.85% |
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| 车大孔 |
12 |
60.81% |
2.22% |
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| 其它 |
16 |
63.77% |
2.96% |
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| 铰中孔 |
4 |
64.51% |
0.74% |
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| 镗孔 |
8 |
65.99% |
1.48% |
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| 钻大孔 |
184 |
100.00% |
34.01% |
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| 综合 |
541 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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