| 5月份各品种工序废品排列图 |
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| 生产单位： |
一车间 |
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| K157FM系列 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 插齿 |
103 |
35.89% |
35.89% |
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| 铣键槽 |
34 |
47.74% |
11.85% |
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| 镗孔 |
27 |
57.14% |
9.41% |
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| 粗车R |
20 |
64.11% |
6.97% |
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| 校正 |
4 |
65.51% |
1.39% |
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| 钻销孔 |
36 |
78.05% |
12.54% |
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| 数控车 |
24 |
86.41% |
8.36% |
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| 滚螺纹 |
17 |
92.33% |
5.92% |
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| 精磨 |
11 |
96.17% |
3.83% |
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| 磨锥 |
0 |
96.17% |
0.00% |
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| 钻工艺孔 |
0 |
96.17% |
0.00% |
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| 车孔 |
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96.17% |
0.00% |
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| 车大外圆 |
10 |
99.65% |
3.48% |
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| 数控磨 |
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99.65% |
0.00% |
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| 精车R |
1 |
100.00% |
0.35% |
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| 压合 |
0 |
100.00% |
0.00% |
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| 其它 |
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100.00% |
0.00% |
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| 综合 |
287 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
一车间 |
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| K157FM系列 右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻深孔 |
42 |
15.22% |
15.22% |
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| 镗孔 |
32 |
26.81% |
11.59% |
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| 粗车R |
8 |
29.71% |
2.90% |
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| 校正 |
7 |
32.25% |
2.54% |
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| 精磨 |
56 |
52.54% |
20.29% |
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| 数控车 |
38 |
66.30% |
13.77% |
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| 滚螺纹 |
19 |
73.19% |
6.88% |
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| 钻销孔 |
37 |
86.59% |
13.41% |
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| 铣键 |
18 |
93.12% |
6.52% |
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| 钻工艺孔 |
1 |
93.48% |
0.36% |
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| 车孔 |
|
93.48% |
0.00% |
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| 车大外圆 |
6 |
95.65% |
2.17% |
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| 数控磨 |
|
95.65% |
0.00% |
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| 精车R |
1 |
96.01% |
0.36% |
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| 钻斜孔 |
11 |
100.00% |
3.99% |
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| 压合 |
0 |
100.00% |
0.00% |
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| 其它 |
|
100.00% |
0.00% |
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| 综合 |
276 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
九车间 |
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| 157FM系列 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
72 |
23.84% |
23.84% |
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| 数控磨 |
50 |
40.40% |
16.56% |
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| 钻、攻螺纹 |
22 |
47.68% |
7.28% |
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| 精车 |
56 |
66.23% |
18.54% |
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| U钻 |
33 |
77.15% |
10.93% |
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| 车R |
22 |
84.44% |
7.28% |
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| 其它 |
12 |
88.41% |
3.97% |
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| 铣键槽 |
18 |
94.37% |
5.96% |
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| 打中心孔 |
13 |
98.68% |
4.30% |
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| 磨R |
|
98.68% |
0.00% |
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| 压合 |
|
98.68% |
0.00% |
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| 校正 |
4 |
100.00% |
1.32% |
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| 综合 |
302 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
九车间 |
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| 157FM系列
右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
41 |
16.73% |
16.73% |
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| 精车 |
43 |
34.29% |
17.55% |
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| 精磨、空刀 |
61 |
59.18% |
24.90% |
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| U钻 |
20 |
67.35% |
8.16% |
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| 钻斜孔 |
7 |
70.20% |
2.86% |
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| 车R |
18 |
77.55% |
7.35% |
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| 滚螺纹 |
20 |
85.71% |
8.16% |
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| 打中心孔 |
10 |
89.80% |
4.08% |
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| 滚键 |
15 |
95.92% |
6.12% |
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| 磨R |
8 |
99.18% |
3.27% |
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| 压合 |
|
99.18% |
0.00% |
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| 校正 |
|
99.18% |
0.00% |
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| 其它 |
2 |
100.00% |
0.82% |
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| 综合 |
245 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| AN125系列 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻销孔 |
8 |
5.71% |
5.71% |
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| 数控磨 |
29 |
26.43% |
20.71% |
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| 铣花键 |
20 |
40.71% |
14.29% |
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| 钻攻3xM6孔 |
0 |
40.71% |
0.00% |
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| 镗孔 |
12 |
49.29% |
8.57% |
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| 精车 |
13 |
58.57% |
9.29% |
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| 车孔 |
6 |
62.86% |
4.29% |
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| 车R |
4 |
65.71% |
2.86% |
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| 滚螺纹 |
37 |
92.14% |
26.43% |
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| 铣扁 |
8 |
97.86% |
5.71% |
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| 磨R |
|
97.86% |
0.00% |
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| 磨杆 |
|
97.86% |
0.00% |
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| 车大外圆 |
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97.86% |
0.00% |
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| 压、磨轴套 |
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97.86% |
0.00% |
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| 压合 |
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97.86% |
0.00% |
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| 校正 |
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97.86% |
0.00% |
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| 其它 |
3 |
100.00% |
2.14% |
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| 综合 |
140 |
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审核： |
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批准： |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| AN125系列
右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控磨 |
15 |
15.15% |
15.15% |
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| 滚螺纹 |
11 |
26.26% |
11.11% |
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| 钻销孔 |
13 |
39.39% |
13.13% |
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| 镗孔 |
11 |
50.51% |
11.11% |
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| 车孔 |
11 |
61.62% |
11.11% |
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| 插齿 |
10 |
71.72% |
10.10% |
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| 精车 |
5 |
76.77% |
5.05% |
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| 车R |
1 |
77.78% |
1.01% |
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| 磨R |
|
77.78% |
0.00% |
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| 磨杆 |
|
77.78% |
0.00% |
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| 车大外圆 |
|
77.78% |
0.00% |
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| 钻铰∮4孔 |
|
77.78% |
0.00% |
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| 铣键槽 |
13 |
90.91% |
13.13% |
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| 磨锥 |
|
90.91% |
0.00% |
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| 压合 |
|
90.91% |
0.00% |
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| 校正 |
|
90.91% |
0.00% |
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| 其它 |
9 |
100.00% |
9.09% |
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| 综合 |
99 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| GFC 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻销孔 |
55 |
44.72% |
44.72% |
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| 数控磨 |
2 |
46.34% |
1.63% |
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| 镗孔 |
4 |
49.59% |
3.25% |
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| 压合 |
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49.59% |
0.00% |
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| 数控车 |
13 |
60.16% |
10.57% |
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| 铣花键 |
8 |
66.67% |
6.50% |
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| 车孔 |
3 |
69.11% |
2.44% |
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| 车R |
7 |
74.80% |
5.69% |
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| 车外圆 |
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74.80% |
0.00% |
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| 滚螺纹 |
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74.80% |
0.00% |
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| 磨R |
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74.80% |
0.00% |
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| 压链轮 |
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74.80% |
0.00% |
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| 校正 |
|
74.80% |
0.00% |
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| 其它 |
31 |
100.00% |
25.20% |
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| 综合 |
123 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| GFC 右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控磨 |
14 |
12.17% |
12.17% |
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| 数控车 |
6 |
17.39% |
5.22% |
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| 滚螺纹 |
2 |
19.13% |
1.74% |
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| 镗孔 |
17 |
33.91% |
14.78% |
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| 钻销孔 |
4 |
37.39% |
3.48% |
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| 铣键槽 |
37 |
69.57% |
32.17% |
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| 磨R |
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69.57% |
0.00% |
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| 车R |
1 |
70.43% |
0.87% |
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| 车孔 |
|
70.43% |
0.00% |
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| 车外圆 |
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70.43% |
0.00% |
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| 车凹槽 |
4 |
73.91% |
3.48% |
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| 车V槽 |
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73.91% |
0.00% |
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| 压合 |
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73.91% |
0.00% |
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| 校正 |
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73.91% |
0.00% |
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| 其它 |
30 |
100.00% |
26.09% |
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| 综合 |
115 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
三车间 |
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| 割草机系列左 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
44 |
26.51% |
26.51% |
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| 磨杆 |
51 |
57.23% |
30.72% |
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| 精车 |
26 |
72.89% |
15.66% |
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| 车R |
7 |
77.11% |
4.22% |
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| 滚螺纹 |
4 |
79.52% |
2.41% |
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| 钻销孔 |
13 |
87.35% |
7.83% |
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| 车孔 |
8 |
92.17% |
4.82% |
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| 磨底径 |
4 |
94.58% |
2.41% |
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| 磨R |
2 |
95.78% |
1.20% |
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| 压合 |
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95.78% |
0.00% |
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| 校正 |
7 |
100.00% |
4.22% |
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| 其它 |
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100.00% |
0.00% |
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| 综合 |
166 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
三车间 |
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| 割草机系列右 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 铣半圆键槽 |
104 |
30.77% |
30.77% |
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| 镗孔 |
30 |
39.64% |
8.88% |
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| 精车 |
41 |
51.78% |
12.13% |
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| 钻销孔 |
44 |
64.79% |
13.02% |
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| 滚螺纹 |
20 |
70.71% |
5.92% |
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| 车R |
11 |
73.96% |
3.25% |
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| 车孔 |
5 |
75.44% |
1.48% |
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| 磨底径 |
5 |
76.92% |
1.48% |
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| 磨杆 |
70 |
97.63% |
20.71% |
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| 磨R |
4 |
98.82% |
1.18% |
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| 压合 |
|
98.82% |
0.00% |
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| 校正 |
4 |
100.00% |
1.18% |
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| 其它 |
|
100.00% |
0.00% |
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| 综合 |
338 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
三车间 |
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| 减速机轴 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 精车 |
35 |
10.36% |
10.36% |
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| 精车外圆 |
6 |
12.13% |
1.78% |
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| 钻大孔 |
6 |
13.91% |
1.78% |
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| 扩大孔 |
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13.91% |
0.00% |
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| 钻小孔 |
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13.91% |
0.00% |
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| 攻螺纹 |
4 |
15.09% |
1.18% |
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| 车台阶 |
41 |
27.22% |
12.13% |
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| 粗磨 |
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27.22% |
0.00% |
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| 精磨 |
14 |
31.36% |
4.14% |
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| 其它 |
3 |
32.25% |
0.89% |
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| 综合 |
109 |
64.50% |
32.25% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| K157FM系列连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
65 |
23.90% |
23.90% |
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| 磨小孔 |
120 |
68.01% |
44.12% |
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| 磨大孔 |
60 |
90.07% |
22.06% |
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| 珩大孔 |
20 |
97.43% |
7.35% |
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| 其它 |
3 |
98.53% |
1.10% |
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| 磨平面 |
2 |
99.26% |
0.74% |
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| 钻大孔 |
0 |
99.26% |
0.00% |
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| 钻小孔 |
2 |
100.00% |
0.74% |
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| 车大孔 |
|
100.00% |
0.00% |
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| 车小孔 |
|
100.00% |
0.00% |
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| 综合 |
272 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| 157FM系列连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
138 |
27.27% |
27.27% |
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| 磨小孔 |
176 |
62.06% |
34.78% |
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| 磨大孔 |
105 |
82.81% |
20.75% |
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| 其它 |
10 |
84.78% |
1.98% |
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| 珩大孔 |
56 |
95.85% |
11.07% |
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| 磨平面 |
11 |
98.02% |
2.17% |
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| 钻大孔 |
3 |
98.62% |
0.59% |
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| 钻小孔 |
5 |
99.60% |
0.99% |
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| 车大孔 |
0 |
99.60% |
0.00% |
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| 车小孔 |
2 |
100.00% |
0.40% |
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| 综合 |
506 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| GFC连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
0 |
#DIV/0! |
#DIV/0! |
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| 磨大孔 |
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#DIV/0! |
#DIV/0! |
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| 车小孔 |
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#DIV/0! |
#DIV/0! |
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| 磨小孔 |
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#DIV/0! |
#DIV/0! |
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| 珩大孔 |
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#DIV/0! |
#DIV/0! |
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| 钻小孔 |
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#DIV/0! |
#DIV/0! |
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| 车大孔 |
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#DIV/0! |
#DIV/0! |
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| 钻大孔 |
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#DIV/0! |
#DIV/0! |
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| 磨平面 |
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#DIV/0! |
#DIV/0! |
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| 其它 |
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#DIV/0! |
#DIV/0! |
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| 综合 |
0 |
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#DIV/0! |
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编制： |
宗学珍 |
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审核： |
刘海宁 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| SC4160479连杆(割草机系列） |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 磨小孔 |
339 |
34.24% |
34.24% |
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| 珩小孔 |
61 |
40.40% |
6.16% |
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| 车小孔 |
148 |
55.35% |
14.95% |
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| 磨平面 |
4 |
55.76% |
0.40% |
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| 磨大孔 |
243 |
80.30% |
24.55% |
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| 钻小孔 |
22 |
82.53% |
2.22% |
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| 钻大孔 |
40 |
86.57% |
4.04% |
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| 珩大孔 |
67 |
93.33% |
6.77% |
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| 其它 |
11 |
94.44% |
1.11% |
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| 车大孔 |
55 |
100.00% |
5.56% |
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| 综合 |
990 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
六车间 |
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| 8012轴 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 精磨外圆 |
109 |
18.17% |
18.17% |
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| 粗磨外圆 |
65 |
29.00% |
10.83% |
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| 钻小孔 |
22 |
32.67% |
3.67% |
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| 铣扁 |
28 |
37.33% |
4.67% |
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| 精车偏心 |
24 |
41.33% |
4.00% |
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| 磨偏心 |
28 |
46.00% |
4.67% |
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| 枪钻 |
14 |
48.33% |
2.33% |
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| 钻中孔 |
16 |
51.00% |
2.67% |
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| 精车 |
15 |
53.50% |
2.50% |
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| 车大孔 |
15 |
56.00% |
2.50% |
|
| 其它 |
41 |
62.83% |
6.83% |
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| 铰中孔 |
13 |
65.00% |
2.17% |
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| 镗孔 |
14 |
67.33% |
2.33% |
|
| 钻大孔 |
196 |
100.00% |
32.67% |
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| 综合 |
600 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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