| 8月份各品种工序废品排列图 |
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| 生产单位： |
一车间 |
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| K157FM系列 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 插齿 |
279 |
43.12% |
43.12% |
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| 铣键槽 |
52 |
51.16% |
8.04% |
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| 镗孔 |
46 |
58.27% |
7.11% |
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| 粗车R |
10 |
59.81% |
1.55% |
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| 校正 |
93 |
74.19% |
14.37% |
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| 钻销孔 |
68 |
84.70% |
10.51% |
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| 数控车 |
13 |
86.71% |
2.01% |
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| 滚螺纹 |
25 |
90.57% |
3.86% |
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| 精磨 |
40 |
96.75% |
6.18% |
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| 磨锥 |
1 |
96.91% |
0.15% |
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| 钻工艺孔 |
2 |
97.22% |
0.31% |
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| 车孔 |
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97.22% |
0.00% |
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| 车大外圆 |
9 |
98.61% |
1.39% |
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| 数控磨 |
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98.61% |
0.00% |
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| 精车R |
9 |
100.00% |
1.39% |
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| 压合 |
0 |
100.00% |
0.00% |
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| 其它 |
|
100.00% |
0.00% |
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| 综合 |
647 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
一车间 |
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| K157FM系列 右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻深孔 |
85 |
18.89% |
18.89% |
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| 镗孔 |
62 |
32.67% |
13.78% |
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| 粗车R |
16 |
36.22% |
3.56% |
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| 校正 |
61 |
49.78% |
13.56% |
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| 精磨 |
82 |
68.00% |
18.22% |
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| 数控车 |
22 |
72.89% |
4.89% |
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| 滚螺纹 |
11 |
75.33% |
2.44% |
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| 钻销孔 |
34 |
82.89% |
7.56% |
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| 铣键 |
53 |
94.67% |
11.78% |
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| 钻工艺孔 |
0 |
94.67% |
0.00% |
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| 车孔 |
|
94.67% |
0.00% |
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| 车大外圆 |
6 |
96.00% |
1.33% |
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| 数控磨 |
|
96.00% |
0.00% |
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| 精车R |
7 |
97.56% |
1.56% |
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| 钻斜孔 |
11 |
100.00% |
2.44% |
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| 压合 |
0 |
100.00% |
0.00% |
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| 其它 |
|
100.00% |
0.00% |
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| 综合 |
450 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
九车间 |
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| 157FM系列
左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
100 |
37.74% |
37.74% |
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| 数控磨 |
15 |
43.40% |
5.66% |
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| 钻、攻螺纹 |
3 |
44.53% |
1.13% |
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| 精车 |
51 |
63.77% |
19.25% |
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| U钻 |
13 |
68.68% |
4.91% |
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| 车R |
12 |
73.21% |
4.53% |
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| 其它 |
2 |
73.96% |
0.75% |
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| 铣键槽 |
11 |
78.11% |
4.15% |
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| 打中心孔 |
0 |
78.11% |
0.00% |
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| 磨R |
|
78.11% |
0.00% |
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| 压合 |
3 |
79.25% |
1.13% |
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| 校正 |
55 |
100.00% |
20.75% |
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| 综合 |
265 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
九车间 |
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| 157FM系列
右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
60 |
21.58% |
21.58% |
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| 精车 |
10 |
25.18% |
3.60% |
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| 精磨、空刀 |
55 |
44.96% |
19.78% |
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| U钻 |
45 |
61.15% |
16.19% |
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| 钻斜孔 |
9 |
64.39% |
3.24% |
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| 车R |
13 |
69.06% |
4.68% |
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| 滚螺纹 |
33 |
80.94% |
11.87% |
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| 打中心孔 |
0 |
80.94% |
0.00% |
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| 滚键 |
3 |
82.01% |
1.08% |
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| 磨R |
7 |
84.53% |
2.52% |
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| 压合 |
3 |
85.61% |
1.08% |
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| 校正 |
40 |
100.00% |
14.39% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
278 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| AN125系列 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻销孔 |
3 |
3.61% |
3.61% |
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| 数控磨 |
15 |
21.69% |
18.07% |
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| 铣花键 |
17 |
42.17% |
20.48% |
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| 钻攻3xM6孔 |
|
42.17% |
0.00% |
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| 镗孔 |
10 |
54.22% |
12.05% |
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| 精车 |
7 |
62.65% |
8.43% |
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| 车孔 |
2 |
65.06% |
2.41% |
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| 车R |
5 |
71.08% |
6.02% |
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| 滚螺纹 |
22 |
97.59% |
26.51% |
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| 铣扁 |
0 |
97.59% |
0.00% |
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| 磨R |
0 |
97.59% |
0.00% |
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| 磨杆 |
|
97.59% |
0.00% |
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| 车大外圆 |
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97.59% |
0.00% |
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| 压、磨轴套 |
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97.59% |
0.00% |
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| 压合 |
1 |
98.80% |
1.20% |
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| 校正 |
1 |
100.00% |
1.20% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
83 |
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审核： |
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批准： |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| AN125系列
右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控磨 |
14 |
19.72% |
19.72% |
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| 滚螺纹 |
3 |
23.94% |
4.23% |
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| 钻销孔 |
9 |
36.62% |
12.68% |
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| 镗孔 |
9 |
49.30% |
12.68% |
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| 车孔 |
6 |
57.75% |
8.45% |
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| 插齿 |
4 |
63.38% |
5.63% |
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| 精车 |
12 |
80.28% |
16.90% |
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| 车R |
5 |
87.32% |
7.04% |
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| 磨R |
|
87.32% |
0.00% |
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| 磨杆 |
|
87.32% |
0.00% |
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| 车大外圆 |
|
87.32% |
0.00% |
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| 钻铰∮4孔 |
|
87.32% |
0.00% |
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| 铣键槽 |
4 |
92.96% |
5.63% |
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| 磨锥 |
|
92.96% |
0.00% |
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| 压合 |
|
92.96% |
0.00% |
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| 校正 |
5 |
100.00% |
7.04% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
71 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| GFC 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻销孔 |
10 |
12.05% |
12.05% |
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| 数控磨 |
14 |
28.92% |
16.87% |
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| 镗孔 |
17 |
49.40% |
20.48% |
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| 压合 |
3 |
53.01% |
3.61% |
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| 数控车 |
4 |
57.83% |
4.82% |
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| 铣花键 |
11 |
71.08% |
13.25% |
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| 车孔 |
1 |
72.29% |
1.20% |
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| 车R |
2 |
74.70% |
2.41% |
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| 车外圆 |
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74.70% |
0.00% |
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| 滚螺纹 |
2 |
77.11% |
2.41% |
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| 磨R |
1 |
78.31% |
1.20% |
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| 压链轮 |
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78.31% |
0.00% |
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| 校正 |
18 |
100.00% |
21.69% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
83 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| GFC 右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控磨 |
11 |
5.95% |
5.95% |
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| 数控车 |
15 |
14.05% |
8.11% |
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| 滚螺纹 |
8 |
18.38% |
4.32% |
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| 镗孔 |
13 |
25.41% |
7.03% |
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| 钻销孔 |
36 |
44.86% |
19.46% |
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| 铣键槽 |
15 |
52.97% |
8.11% |
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| 磨R |
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52.97% |
0.00% |
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| 车R |
4 |
55.14% |
2.16% |
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| 车孔 |
8 |
59.46% |
4.32% |
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| 车外圆 |
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59.46% |
0.00% |
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| 车凹槽 |
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59.46% |
0.00% |
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| 车V槽 |
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59.46% |
0.00% |
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| 压合 |
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59.46% |
0.00% |
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| 校正 |
71 |
97.84% |
38.38% |
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| 其它 |
4 |
100.00% |
2.16% |
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| 综合 |
185 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
三车间 |
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| 割草机系列左 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
18 |
8.18% |
8.18% |
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| 磨杆 |
23 |
18.64% |
10.45% |
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| 精车 |
11 |
23.64% |
5.00% |
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| 车R |
9 |
27.73% |
4.09% |
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| 滚螺纹 |
9 |
31.82% |
4.09% |
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| 钻销孔 |
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31.82% |
0.00% |
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| 车孔 |
8 |
35.45% |
3.64% |
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| 磨底径 |
4 |
37.27% |
1.82% |
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| 磨R |
19 |
45.91% |
8.64% |
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| 压合 |
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45.91% |
0.00% |
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| 校正 |
97 |
90.00% |
44.09% |
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| 其它 |
22 |
100.00% |
10.00% |
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| 综合 |
220 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
三车间 |
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| 割草机系列右 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 铣半圆键槽 |
70 |
15.80% |
15.80% |
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| 镗孔 |
36 |
23.93% |
8.13% |
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| 精车 |
30 |
30.70% |
6.77% |
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| 钻销孔 |
46 |
41.08% |
10.38% |
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| 滚螺纹 |
9 |
43.12% |
2.03% |
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| 车R |
23 |
48.31% |
5.19% |
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| 车孔 |
33 |
55.76% |
7.45% |
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| 磨底径 |
20 |
60.27% |
4.51% |
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| 磨杆 |
35 |
68.17% |
7.90% |
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| 磨R |
26 |
74.04% |
5.87% |
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| 压合 |
|
74.04% |
0.00% |
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| 校正 |
105 |
97.74% |
23.70% |
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| 其它 |
10 |
100.00% |
2.26% |
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| 综合 |
443 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
三车间 |
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| 减速机轴 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 精车 |
35 |
7.90% |
7.90% |
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| 精车外圆 |
42 |
17.38% |
9.48% |
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| 钻大孔 |
27 |
23.48% |
6.09% |
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| 扩大孔 |
14 |
26.64% |
3.16% |
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| 钻小孔 |
11 |
29.12% |
2.48% |
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| 攻螺纹 |
66 |
44.02% |
14.90% |
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| 车台阶 |
29 |
50.56% |
6.55% |
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| 粗磨 |
6 |
51.92% |
1.35% |
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| 精磨 |
126 |
80.36% |
28.44% |
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| 其它 |
22 |
85.33% |
4.97% |
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| 综合 |
378 |
170.65% |
85.33% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| K157FM系列连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
80 |
27.12% |
27.12% |
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| 磨小孔 |
88 |
56.95% |
29.83% |
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| 磨大孔 |
53 |
74.92% |
17.97% |
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| 珩大孔 |
21 |
82.03% |
7.12% |
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| 其它 |
1 |
82.37% |
0.34% |
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| 磨平面 |
52 |
100.00% |
17.63% |
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| 钻大孔 |
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100.00% |
0.00% |
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| 钻小孔 |
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100.00% |
0.00% |
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| 车大孔 |
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100.00% |
0.00% |
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| 车小孔 |
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100.00% |
0.00% |
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| 综合 |
295 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| 157FM系列连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
94 |
43.12% |
43.12% |
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| 磨小孔 |
66 |
73.39% |
30.28% |
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| 磨大孔 |
25 |
84.86% |
11.47% |
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| 其它 |
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84.86% |
0.00% |
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| 珩大孔 |
17 |
92.66% |
7.80% |
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| 磨平面 |
16 |
100.00% |
7.34% |
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| 钻大孔 |
0 |
100.00% |
0.00% |
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| 钻小孔 |
0 |
100.00% |
0.00% |
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| 车大孔 |
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100.00% |
0.00% |
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| 车小孔 |
0 |
100.00% |
0.00% |
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| 综合 |
218 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| GFC连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
23 |
24.73% |
24.73% |
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| 磨大孔 |
20 |
46.24% |
21.51% |
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| 车小孔 |
16 |
63.44% |
17.20% |
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| 磨小孔 |
9 |
73.12% |
9.68% |
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| 珩大孔 |
5 |
78.49% |
5.38% |
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| 钻小孔 |
4 |
82.80% |
4.30% |
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| 车大孔 |
9 |
92.47% |
9.68% |
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| 钻大孔 |
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92.47% |
0.00% |
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| 磨平面 |
5 |
97.85% |
5.38% |
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| 其它 |
2 |
100.00% |
2.15% |
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| 综合 |
93 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
刘海宁 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| SC4160479连杆(割草机系列） |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 磨小孔 |
85 |
26.32% |
26.32% |
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| 珩小孔 |
88 |
53.56% |
27.24% |
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| 车小孔 |
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53.56% |
0.00% |
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| 磨平面 |
22 |
60.37% |
6.81% |
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| 磨大孔 |
62 |
79.57% |
19.20% |
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| 钻小孔 |
5 |
81.11% |
1.55% |
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| 钻大孔 |
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81.11% |
0.00% |
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| 珩大孔 |
45 |
95.05% |
13.93% |
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| 其它 |
16 |
100.00% |
4.95% |
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| 车大孔 |
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100.00% |
0.00% |
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| 综合 |
323 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
六车间 |
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| 8012轴 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 精磨外圆 |
110 |
19.26% |
19.26% |
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| 粗磨外圆 |
71 |
31.70% |
12.43% |
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| 钻小孔 |
22 |
35.55% |
3.85% |
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| 铣扁 |
29 |
40.63% |
5.08% |
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| 精车偏心 |
25 |
45.01% |
4.38% |
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| 磨偏心 |
25 |
49.39% |
4.38% |
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| 枪钻 |
16 |
52.19% |
2.80% |
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| 钻中孔 |
13 |
54.47% |
2.28% |
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| 精车 |
12 |
56.57% |
2.10% |
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| 车大孔 |
12 |
58.67% |
2.10% |
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| 其它 |
40 |
65.67% |
7.01% |
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| 铰中孔 |
7 |
66.90% |
1.23% |
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| 镗孔 |
14 |
69.35% |
2.45% |
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| 钻大孔 |
175 |
100.00% |
30.65% |
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| 综合 |
571 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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