| 9月份各品种工序废品排列图 |
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| 生产单位： |
一车间 |
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| K157FM系列 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 插齿 |
20 |
4.65% |
4.65% |
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| 铣键槽 |
22 |
9.77% |
5.12% |
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| 镗孔 |
87 |
30.00% |
20.23% |
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| 粗车R |
10 |
32.33% |
2.33% |
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| 校正 |
155 |
68.37% |
36.05% |
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| 钻销孔 |
61 |
82.56% |
14.19% |
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| 数控车 |
16 |
86.28% |
3.72% |
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| 滚螺纹 |
11 |
88.84% |
2.56% |
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| 精磨 |
24 |
94.42% |
5.58% |
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| 磨锥 |
1 |
94.65% |
0.23% |
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| 钻工艺孔 |
1 |
94.88% |
0.23% |
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| 车孔 |
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94.88% |
0.00% |
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| 车大外圆 |
12 |
97.67% |
2.79% |
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| 数控磨 |
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97.67% |
0.00% |
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| 精车R |
9 |
99.77% |
2.09% |
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| 压合 |
1 |
100.00% |
0.23% |
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| 其它 |
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100.00% |
0.00% |
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| 综合 |
430 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
一车间 |
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| K157FM系列 右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻深孔 |
45 |
14.33% |
14.33% |
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| 镗孔 |
31 |
24.20% |
9.87% |
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| 粗车R |
9 |
27.07% |
2.87% |
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| 校正 |
37 |
38.85% |
11.78% |
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| 精磨 |
101 |
71.02% |
32.17% |
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| 数控车 |
10 |
74.20% |
3.18% |
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| 滚螺纹 |
8 |
76.75% |
2.55% |
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| 钻销孔 |
26 |
85.03% |
8.28% |
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| 铣键 |
24 |
92.68% |
7.64% |
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| 钻工艺孔 |
0 |
92.68% |
0.00% |
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| 车孔 |
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92.68% |
0.00% |
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| 车大外圆 |
9 |
95.54% |
2.87% |
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| 数控磨 |
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95.54% |
0.00% |
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| 精车R |
8 |
98.09% |
2.55% |
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| 钻斜孔 |
6 |
100.00% |
1.91% |
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| 压合 |
0 |
100.00% |
0.00% |
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| 其它 |
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100.00% |
0.00% |
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| 综合 |
314 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
九车间 |
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| 157FM系列
左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
80 |
27.12% |
27.12% |
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| 数控磨 |
21 |
34.24% |
7.12% |
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| 钻、攻螺纹 |
15 |
39.32% |
5.08% |
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| 精车 |
28 |
48.81% |
9.49% |
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| U钻 |
24 |
56.95% |
8.14% |
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| 车R |
9 |
60.00% |
3.05% |
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| 其它 |
|
60.00% |
0.00% |
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| 铣键槽 |
6 |
62.03% |
2.03% |
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| 打中心孔 |
0 |
62.03% |
0.00% |
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| 磨R |
3 |
63.05% |
1.02% |
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| 压合 |
|
63.05% |
0.00% |
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| 校正 |
109 |
100.00% |
36.95% |
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| 综合 |
295 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
九车间 |
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| 157FM系列
右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
43 |
15.81% |
15.81% |
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| 精车 |
48 |
33.46% |
17.65% |
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| 精磨、空刀 |
64 |
56.99% |
23.53% |
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| U钻 |
18 |
63.60% |
6.62% |
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| 钻斜孔 |
10 |
67.28% |
3.68% |
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| 车R |
5 |
69.12% |
1.84% |
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| 滚螺纹 |
9 |
72.43% |
3.31% |
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| 打中心孔 |
0 |
72.43% |
0.00% |
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| 滚键 |
21 |
80.15% |
7.72% |
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| 磨R |
2 |
80.88% |
0.74% |
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| 压合 |
|
80.88% |
0.00% |
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| 校正 |
52 |
100.00% |
19.12% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
272 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| AN125系列 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻销孔 |
11 |
9.91% |
9.91% |
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| 数控磨 |
20 |
27.93% |
18.02% |
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| 铣花键 |
11 |
37.84% |
9.91% |
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| 钻攻3xM6孔 |
|
37.84% |
0.00% |
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| 镗孔 |
7 |
44.14% |
6.31% |
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| 精车 |
13 |
55.86% |
11.71% |
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| 车孔 |
2 |
57.66% |
1.80% |
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| 车R |
4 |
61.26% |
3.60% |
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| 滚螺纹 |
33 |
90.99% |
29.73% |
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| 铣扁 |
0 |
90.99% |
0.00% |
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| 磨R |
0 |
90.99% |
0.00% |
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| 磨杆 |
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90.99% |
0.00% |
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| 车大外圆 |
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90.99% |
0.00% |
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| 压、磨轴套 |
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90.99% |
0.00% |
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| 压合 |
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90.99% |
0.00% |
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| 校正 |
10 |
100.00% |
9.01% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
111 |
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审核： |
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批准： |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| AN125系列
右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控磨 |
12 |
17.65% |
17.65% |
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| 滚螺纹 |
4 |
23.53% |
5.88% |
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| 钻销孔 |
5 |
30.88% |
7.35% |
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| 镗孔 |
2 |
33.82% |
2.94% |
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| 车孔 |
7 |
44.12% |
10.29% |
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| 插齿 |
10 |
58.82% |
14.71% |
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| 精车 |
8 |
70.59% |
11.76% |
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| 车R |
3 |
75.00% |
4.41% |
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| 磨R |
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75.00% |
0.00% |
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| 磨杆 |
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75.00% |
0.00% |
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| 车大外圆 |
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75.00% |
0.00% |
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| 钻铰∮4孔 |
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75.00% |
0.00% |
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| 铣键槽 |
4 |
80.88% |
5.88% |
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| 磨锥 |
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80.88% |
0.00% |
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| 压合 |
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80.88% |
0.00% |
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| 校正 |
13 |
100.00% |
19.12% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
68 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| GFC 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻销孔 |
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0.00% |
0.00% |
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| 数控磨 |
5 |
10.42% |
10.42% |
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| 镗孔 |
7 |
25.00% |
14.58% |
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| 压合 |
1 |
27.08% |
2.08% |
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| 数控车 |
14 |
56.25% |
29.17% |
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| 铣花键 |
3 |
62.50% |
6.25% |
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| 车孔 |
1 |
64.58% |
2.08% |
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| 车R |
1 |
66.67% |
2.08% |
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| 车外圆 |
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66.67% |
0.00% |
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| 滚螺纹 |
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66.67% |
0.00% |
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| 磨R |
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66.67% |
0.00% |
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| 压链轮 |
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66.67% |
0.00% |
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| 校正 |
16 |
100.00% |
33.33% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
48 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| GFC 右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控磨 |
14 |
12.96% |
12.96% |
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| 数控车 |
28 |
38.89% |
25.93% |
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| 滚螺纹 |
3 |
41.67% |
2.78% |
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| 镗孔 |
11 |
51.85% |
10.19% |
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| 钻销孔 |
9 |
60.19% |
8.33% |
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| 铣键槽 |
10 |
69.44% |
9.26% |
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| 磨R |
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69.44% |
0.00% |
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| 车R |
3 |
72.22% |
2.78% |
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| 车孔 |
1 |
73.15% |
0.93% |
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| 车外圆 |
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73.15% |
0.00% |
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| 车凹槽 |
8 |
80.56% |
7.41% |
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| 车V槽 |
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80.56% |
0.00% |
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| 压合 |
1 |
81.48% |
0.93% |
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| 校正 |
20 |
100.00% |
18.52% |
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| 其它 |
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100.00% |
0.00% |
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| 综合 |
108 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
三车间 |
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| 割草机系列左 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
21 |
6.52% |
6.52% |
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| 磨杆 |
63 |
26.09% |
19.57% |
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| 精车 |
9 |
28.88% |
2.80% |
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| 车R |
11 |
32.30% |
3.42% |
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| 滚螺纹 |
6 |
34.16% |
1.86% |
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| 钻销孔 |
13 |
38.20% |
4.04% |
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| 车孔 |
24 |
45.65% |
7.45% |
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| 磨底径 |
20 |
51.86% |
6.21% |
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| 磨R |
20 |
58.07% |
6.21% |
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| 压合 |
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58.07% |
0.00% |
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| 校正 |
89 |
85.71% |
27.64% |
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| 其它 |
46 |
100.00% |
14.29% |
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| 综合 |
322 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
三车间 |
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| 割草机系列右 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 铣半圆键槽 |
40 |
9.95% |
9.95% |
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| 镗孔 |
46 |
21.39% |
11.44% |
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| 精车 |
10 |
23.88% |
2.49% |
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| 钻销孔 |
7 |
25.62% |
1.74% |
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| 滚螺纹 |
8 |
27.61% |
1.99% |
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| 车R |
21 |
32.84% |
5.22% |
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| 车孔 |
14 |
36.32% |
3.48% |
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| 磨底径 |
17 |
40.55% |
4.23% |
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| 磨杆 |
50 |
52.99% |
12.44% |
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| 磨R |
18 |
57.46% |
4.48% |
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| 压合 |
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57.46% |
0.00% |
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| 校正 |
116 |
86.32% |
28.86% |
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| 其它 |
55 |
100.00% |
13.68% |
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| 综合 |
402 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
三车间 |
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| 减速机轴 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 精车 |
47 |
11.69% |
11.69% |
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| 精车外圆 |
30 |
19.15% |
7.46% |
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| 钻大孔 |
20 |
24.13% |
4.98% |
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| 扩大孔 |
7 |
25.87% |
1.74% |
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| 钻小孔 |
21 |
31.09% |
5.22% |
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| 攻螺纹 |
37 |
40.30% |
9.20% |
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| 车台阶 |
12 |
43.28% |
2.99% |
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| 粗磨 |
13 |
46.52% |
3.23% |
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| 精磨 |
86 |
67.91% |
21.39% |
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| 其它 |
31 |
75.62% |
7.71% |
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| 综合 |
304 |
151.24% |
75.62% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| K157FM系列连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
64 |
30.05% |
30.05% |
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| 磨小孔 |
50 |
53.52% |
23.47% |
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| 磨大孔 |
40 |
72.30% |
18.78% |
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| 珩大孔 |
45 |
93.43% |
21.13% |
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| 其它 |
4 |
95.31% |
1.88% |
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| 磨平面 |
10 |
100.00% |
4.69% |
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| 钻大孔 |
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100.00% |
0.00% |
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| 钻小孔 |
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100.00% |
0.00% |
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| 车大孔 |
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100.00% |
0.00% |
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| 车小孔 |
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100.00% |
0.00% |
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| 综合 |
213 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| 157FM系列连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
65 |
26.00% |
26.00% |
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| 磨小孔 |
60 |
50.00% |
24.00% |
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| 磨大孔 |
56 |
72.40% |
22.40% |
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| 其它 |
2 |
73.20% |
0.80% |
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| 珩大孔 |
60 |
97.20% |
24.00% |
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| 磨平面 |
7 |
100.00% |
2.80% |
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| 钻大孔 |
0 |
100.00% |
0.00% |
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| 钻小孔 |
0 |
100.00% |
0.00% |
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| 车大孔 |
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100.00% |
0.00% |
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| 车小孔 |
0 |
100.00% |
0.00% |
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| 综合 |
250 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| GFC连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
30 |
24.79% |
24.79% |
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| 磨大孔 |
19 |
40.50% |
15.70% |
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| 车小孔 |
34 |
68.60% |
28.10% |
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| 磨小孔 |
12 |
78.51% |
9.92% |
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| 珩大孔 |
8 |
85.12% |
6.61% |
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| 钻小孔 |
3 |
87.60% |
2.48% |
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| 车大孔 |
2 |
89.26% |
1.65% |
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| 钻大孔 |
9 |
96.69% |
7.44% |
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| 磨平面 |
3 |
99.17% |
2.48% |
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| 其它 |
1 |
100.00% |
0.83% |
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| 综合 |
121 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
刘海宁 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| SC4160479连杆(割草机系列） |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 磨小孔 |
30 |
13.27% |
13.27% |
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| 珩小孔 |
52 |
36.28% |
23.01% |
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| 车小孔 |
13 |
42.04% |
5.75% |
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| 磨平面 |
4 |
43.81% |
1.77% |
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| 磨大孔 |
73 |
76.11% |
32.30% |
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| 钻小孔 |
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76.11% |
0.00% |
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| 钻大孔 |
2 |
76.99% |
0.88% |
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| 珩大孔 |
42 |
95.58% |
18.58% |
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| 其它 |
7 |
98.67% |
3.10% |
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| 车大孔 |
3 |
100.00% |
1.33% |
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| 综合 |
226 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
六车间 |
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| 8012轴 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 精磨外圆 |
96 |
20.56% |
20.56% |
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| 粗磨外圆 |
52 |
31.69% |
11.13% |
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| 钻小孔 |
11 |
34.05% |
2.36% |
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| 铣扁 |
20 |
38.33% |
4.28% |
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| 精车偏心 |
17 |
41.97% |
3.64% |
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| 磨偏心 |
25 |
47.32% |
5.35% |
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| 枪钻 |
13 |
50.11% |
2.78% |
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| 钻中孔 |
9 |
52.03% |
1.93% |
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| 精车 |
7 |
53.53% |
1.50% |
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| 车大孔 |
9 |
55.46% |
1.93% |
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| 其它 |
41 |
64.24% |
8.78% |
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| 铰中孔 |
10 |
66.38% |
2.14% |
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| 镗孔 |
13 |
69.16% |
2.78% |
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| 钻大孔 |
144 |
100.00% |
30.84% |
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| 综合 |
467 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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