| 11月份各品种工序废品排列图 |
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| 生产单位： |
一车间 |
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| K157FM系列 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 插齿 |
38 |
12.14% |
12.14% |
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| 铣键槽 |
9 |
15.02% |
2.88% |
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| 镗孔 |
28 |
23.96% |
8.95% |
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| 粗车R |
17 |
29.39% |
5.43% |
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| 校正 |
91 |
58.47% |
29.07% |
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| 钻销孔 |
6 |
60.38% |
1.92% |
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| 数控车 |
12 |
64.22% |
3.83% |
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| 滚螺纹 |
3 |
65.18% |
0.96% |
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| 精磨 |
97 |
96.17% |
30.99% |
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| 磨锥 |
2 |
96.81% |
0.64% |
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| 钻工艺孔 |
2 |
97.44% |
0.64% |
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| 车孔 |
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97.44% |
0.00% |
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| 车大外圆 |
2 |
98.08% |
0.64% |
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| 数控磨 |
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98.08% |
0.00% |
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| 精车R |
5 |
99.68% |
1.60% |
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| 压合 |
1 |
100.00% |
0.32% |
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| 其它 |
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100.00% |
0.00% |
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| 综合 |
313 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
一车间 |
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| K157FM系列
右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻深孔 |
36 |
11.25% |
11.25% |
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| 镗孔 |
15 |
15.94% |
4.69% |
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| 粗车R |
18 |
21.56% |
5.63% |
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| 校正 |
36 |
32.81% |
11.25% |
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| 精磨 |
135 |
75.00% |
42.19% |
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| 数控车 |
11 |
78.44% |
3.44% |
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| 滚螺纹 |
5 |
80.00% |
1.56% |
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| 钻销孔 |
13 |
84.06% |
4.06% |
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| 铣键 |
18 |
89.69% |
5.63% |
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| 钻工艺孔 |
0 |
89.69% |
0.00% |
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| 车孔 |
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89.69% |
0.00% |
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| 车大外圆 |
5 |
91.25% |
1.56% |
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| 数控磨 |
|
91.25% |
0.00% |
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| 精车R |
5 |
92.81% |
1.56% |
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| 钻斜孔 |
23 |
100.00% |
7.19% |
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| 压合 |
0 |
100.00% |
0.00% |
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| 其它 |
|
100.00% |
0.00% |
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| 综合 |
320 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
九车间 |
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| 157FM系列
左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
172 |
46.11% |
46.11% |
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| 数控磨 |
45 |
58.18% |
12.06% |
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| 钻、攻螺纹 |
15 |
62.20% |
4.02% |
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| 精车 |
57 |
77.48% |
15.28% |
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| U钻 |
10 |
80.16% |
2.68% |
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| 车R |
12 |
83.38% |
3.22% |
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| 其它 |
9 |
85.79% |
2.41% |
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| 铣键槽 |
8 |
87.94% |
2.14% |
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| 打中心孔 |
0 |
87.94% |
0.00% |
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| 磨R |
1 |
88.20% |
0.27% |
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| 压合 |
0 |
88.20% |
0.00% |
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| 校正 |
44 |
100.00% |
11.80% |
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| 综合 |
373 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
九车间 |
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| 157FM系列
右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
70 |
24.56% |
24.56% |
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| 精车 |
35 |
36.84% |
12.28% |
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| 精磨、空刀 |
89 |
68.07% |
31.23% |
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| U钻 |
20 |
75.09% |
7.02% |
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| 钻斜孔 |
5 |
76.84% |
1.75% |
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| 车R |
4 |
78.25% |
1.40% |
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| 滚螺纹 |
21 |
85.61% |
7.37% |
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| 打中心孔 |
0 |
85.61% |
0.00% |
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| 滚键 |
7 |
88.07% |
2.46% |
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| 磨R |
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88.07% |
0.00% |
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| 压合 |
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88.07% |
0.00% |
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| 校正 |
34 |
100.00% |
11.93% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
285 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| AN125系列 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻销孔 |
14 |
13.86% |
13.86% |
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| 数控磨 |
20 |
33.66% |
19.80% |
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| 铣花键 |
22 |
55.45% |
21.78% |
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| 钻攻3xM6孔 |
|
55.45% |
0.00% |
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| 镗孔 |
11 |
66.34% |
10.89% |
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| 精车 |
3 |
69.31% |
2.97% |
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| 车孔 |
3 |
72.28% |
2.97% |
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| 车R |
6 |
78.22% |
5.94% |
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| 滚螺纹 |
19 |
97.03% |
18.81% |
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| 铣扁 |
0 |
97.03% |
0.00% |
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| 磨R |
0 |
97.03% |
0.00% |
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| 磨杆 |
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97.03% |
0.00% |
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| 车大外圆 |
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97.03% |
0.00% |
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| 压、磨轴套 |
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97.03% |
0.00% |
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| 压合 |
0 |
97.03% |
0.00% |
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| 校正 |
2 |
99.01% |
1.98% |
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| 其它 |
1 |
100.00% |
0.99% |
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| 综合 |
101 |
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审核： |
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批准： |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| AN125系列
右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控磨 |
15 |
30.00% |
30.00% |
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| 滚螺纹 |
15 |
60.00% |
30.00% |
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| 钻销孔 |
1 |
62.00% |
2.00% |
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| 镗孔 |
3 |
68.00% |
6.00% |
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| 车孔 |
0 |
68.00% |
0.00% |
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| 插齿 |
1 |
70.00% |
2.00% |
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| 精车 |
2 |
74.00% |
4.00% |
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| 车R |
2 |
78.00% |
4.00% |
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| 磨R |
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78.00% |
0.00% |
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| 磨杆 |
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78.00% |
0.00% |
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| 车大外圆 |
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78.00% |
0.00% |
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| 钻铰∮4孔 |
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78.00% |
0.00% |
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| 铣键槽 |
9 |
96.00% |
18.00% |
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| 磨锥 |
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96.00% |
0.00% |
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| 压合 |
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96.00% |
0.00% |
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| 校正 |
2 |
100.00% |
4.00% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
50 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| GFC 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 钻销孔 |
2 |
3.92% |
3.92% |
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| 数控磨 |
11 |
25.49% |
21.57% |
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| 镗孔 |
10 |
45.10% |
19.61% |
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| 压合 |
0 |
45.10% |
0.00% |
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| 数控车 |
19 |
82.35% |
37.25% |
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| 铣花键 |
1 |
84.31% |
1.96% |
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| 车孔 |
0 |
84.31% |
0.00% |
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| 车R |
0 |
84.31% |
0.00% |
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| 车外圆 |
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84.31% |
0.00% |
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| 滚螺纹 |
0 |
84.31% |
0.00% |
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| 磨R |
5 |
94.12% |
9.80% |
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| 压链轮 |
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94.12% |
0.00% |
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| 校正 |
3 |
100.00% |
5.88% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
51 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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| GFC 右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控磨 |
27 |
34.62% |
34.62% |
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| 数控车 |
15 |
53.85% |
19.23% |
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| 滚螺纹 |
1 |
55.13% |
1.28% |
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| 镗孔 |
6 |
62.82% |
7.69% |
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| 钻销孔 |
1 |
64.10% |
1.28% |
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| 铣键槽 |
2 |
66.67% |
2.56% |
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| 磨R |
1 |
67.95% |
1.28% |
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| 车R |
2 |
70.51% |
2.56% |
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| 车孔 |
2 |
73.08% |
2.56% |
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| 车外圆 |
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73.08% |
0.00% |
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| 车凹槽 |
2 |
75.64% |
2.56% |
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| 车V槽 |
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75.64% |
0.00% |
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| 压合 |
0 |
75.64% |
0.00% |
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| 校正 |
19 |
100.00% |
24.36% |
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| 其它 |
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100.00% |
0.00% |
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| 综合 |
78 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
三车间 |
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| 割草机系列左 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 镗孔 |
47 |
9.53% |
9.53% |
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| 磨杆 |
123 |
34.48% |
24.95% |
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| 精车 |
26 |
39.76% |
5.27% |
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| 车R |
21 |
44.02% |
4.26% |
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| 滚螺纹 |
19 |
47.87% |
3.85% |
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| 钻销孔 |
30 |
53.96% |
6.09% |
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| 车孔 |
28 |
59.63% |
5.68% |
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| 磨底径 |
9 |
61.46% |
1.83% |
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| 磨R |
15 |
64.50% |
3.04% |
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| 压合 |
22 |
68.97% |
4.46% |
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| 校正 |
118 |
92.90% |
23.94% |
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| 其它 |
35 |
100.00% |
7.10% |
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| 综合 |
493 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
三车间 |
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| 割草机系列右 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 铣半圆键槽 |
59 |
17.51% |
17.51% |
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| 镗孔 |
33 |
27.30% |
9.79% |
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| 精车 |
17 |
32.34% |
5.04% |
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| 钻销孔 |
9 |
35.01% |
2.67% |
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| 滚螺纹 |
19 |
40.65% |
5.64% |
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| 车R |
7 |
42.73% |
2.08% |
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| 车孔 |
24 |
49.85% |
7.12% |
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| 磨底径 |
7 |
51.93% |
2.08% |
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| 磨杆 |
38 |
63.20% |
11.28% |
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| 磨R |
5 |
64.69% |
1.48% |
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| 压合 |
20 |
70.62% |
5.93% |
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| 校正 |
87 |
96.44% |
25.82% |
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| 其它 |
12 |
100.00% |
3.56% |
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| 综合 |
337 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
六车间 |
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| 减速机轴 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 精车 |
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0.00% |
0.00% |
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| 精车外圆 |
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0.00% |
0.00% |
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| 钻大孔 |
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0.00% |
0.00% |
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| 扩大孔 |
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0.00% |
0.00% |
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| 钻小孔 |
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0.00% |
0.00% |
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| 攻螺纹 |
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0.00% |
0.00% |
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| 车台阶 |
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0.00% |
0.00% |
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| 粗磨 |
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0.00% |
0.00% |
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| 精磨 |
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0.00% |
0.00% |
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| 其它 |
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0.00% |
0.00% |
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| 综合 |
0 |
0.00% |
0.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| K157FM系列连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
145 |
39.40% |
39.40% |
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| 磨小孔 |
98 |
66.03% |
26.63% |
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| 磨大孔 |
64 |
83.42% |
17.39% |
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| 珩大孔 |
54 |
98.10% |
14.67% |
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| 其它 |
7 |
100.00% |
1.90% |
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| 磨平面 |
0 |
100.00% |
0.00% |
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| 钻大孔 |
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100.00% |
0.00% |
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| 钻小孔 |
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100.00% |
0.00% |
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| 车大孔 |
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100.00% |
0.00% |
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| 车小孔 |
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100.00% |
0.00% |
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| 综合 |
368 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| 157FM系列连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
151 |
37.66% |
37.66% |
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| 磨小孔 |
114 |
66.08% |
28.43% |
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| 磨大孔 |
70 |
83.54% |
17.46% |
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| 其它 |
4 |
84.54% |
1.00% |
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| 珩大孔 |
62 |
100.00% |
15.46% |
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| 磨平面 |
0 |
100.00% |
0.00% |
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| 钻大孔 |
0 |
100.00% |
0.00% |
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| 钻小孔 |
0 |
100.00% |
0.00% |
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| 车大孔 |
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100.00% |
0.00% |
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| 车小孔 |
0 |
100.00% |
0.00% |
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| 综合 |
401 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| GFC连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 珩小孔 |
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0.00% |
0.00% |
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| 磨大孔 |
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0.00% |
0.00% |
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| 车小孔 |
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0.00% |
0.00% |
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| 磨小孔 |
2 |
66.67% |
66.67% |
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| 珩大孔 |
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66.67% |
0.00% |
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| 钻小孔 |
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66.67% |
0.00% |
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| 车大孔 |
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66.67% |
0.00% |
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| 钻大孔 |
1 |
100.00% |
33.33% |
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| 磨平面 |
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100.00% |
0.00% |
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| 其它 |
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100.00% |
0.00% |
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| 综合 |
3 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
刘海宁 |
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批准： |
王瑞娟 |
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| 生产单位： |
五车间 |
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| SC4160479连杆(割草机系列） |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 磨小孔 |
52 |
28.73% |
28.73% |
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| 珩小孔 |
37 |
49.17% |
20.44% |
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| 车小孔 |
0 |
49.17% |
0.00% |
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| 磨平面 |
6 |
52.49% |
3.31% |
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| 磨大孔 |
45 |
77.35% |
24.86% |
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| 钻小孔 |
5 |
80.11% |
2.76% |
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| 钻大孔 |
0 |
80.11% |
0.00% |
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| 珩大孔 |
25 |
93.92% |
13.81% |
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| 其它 |
11 |
100.00% |
6.08% |
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| 车大孔 |
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100.00% |
0.00% |
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| 综合 |
181 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
六车间 |
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| 8012轴 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 精磨外圆 |
74 |
21.02% |
21.02% |
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| 粗磨外圆 |
36 |
31.25% |
10.23% |
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| 钻小孔 |
10 |
34.09% |
2.84% |
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| 铣扁 |
15 |
38.35% |
4.26% |
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| 精车偏心 |
14 |
42.33% |
3.98% |
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| 磨偏心 |
17 |
47.16% |
4.83% |
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| 枪钻 |
9 |
49.72% |
2.56% |
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| 钻中孔 |
8 |
51.99% |
2.27% |
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| 精车 |
7 |
53.98% |
1.99% |
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| 车大孔 |
9 |
56.53% |
2.56% |
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| 其它 |
27 |
64.20% |
7.67% |
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| 铰中孔 |
4 |
65.34% |
1.14% |
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| 镗孔 |
8 |
67.61% |
2.27% |
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| 钻大孔 |
114 |
100.00% |
32.39% |
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| 综合 |
352 |
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100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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