| 12月份各品种工序废品排列图 |
|
| 生产单位： |
一车间 |
|
|
| K157FM系列 左曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
|
|
|
|
|
| 插齿 |
57 |
18.51% |
18.51% |
|
|
|
|
|
|
|
|
|
| 铣键槽 |
11 |
22.08% |
3.57% |
|
|
|
|
|
|
|
|
|
| 镗孔 |
16 |
27.27% |
5.19% |
|
|
|
|
|
|
|
|
|
| 粗车R |
5 |
28.90% |
1.62% |
|
|
|
|
|
|
|
|
|
| 校正 |
150 |
77.60% |
48.70% |
|
|
|
|
|
|
|
|
|
| 钻销孔 |
8 |
80.19% |
2.60% |
|
|
|
|
|
|
|
|
|
| 数控车 |
3 |
81.17% |
0.97% |
|
|
|
|
|
|
|
|
|
| 滚螺纹 |
4 |
82.47% |
1.30% |
|
|
|
|
|
|
|
|
|
| 精磨 |
46 |
97.40% |
14.94% |
|
|
|
|
|
|
|
|
|
| 磨锥 |
4 |
98.70% |
1.30% |
|
|
|
|
|
|
|
|
|
| 钻工艺孔 |
0 |
98.70% |
0.00% |
|
|
|
|
|
|
|
|
|
| 车孔 |
|
98.70% |
0.00% |
|
|
|
|
|
|
|
|
|
| 车大外圆 |
0 |
98.70% |
0.00% |
|
|
|
|
|
|
|
|
|
| 数控磨 |
|
98.70% |
0.00% |
|
|
|
|
|
|
|
|
|
| 精车R |
4 |
100.00% |
1.30% |
|
|
|
|
|
|
|
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
| 综合 |
308 |
|
100.00% |
|
|
|
|
|
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
一车间 |
|
|
| K157FM系列 右曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 钻深孔 |
53 |
11.18% |
11.18% |
|
| 镗孔 |
35 |
18.57% |
7.38% |
|
| 粗车R |
3 |
19.20% |
0.63% |
|
| 校正 |
145 |
49.79% |
30.59% |
|
| 精磨 |
176 |
86.92% |
37.13% |
|
| 数控车 |
12 |
89.45% |
2.53% |
|
| 滚螺纹 |
10 |
91.56% |
2.11% |
|
| 钻销孔 |
4 |
92.41% |
0.84% |
|
| 铣键 |
9 |
94.30% |
1.90% |
|
| 钻工艺孔 |
0 |
94.30% |
0.00% |
|
| 车孔 |
|
94.30% |
0.00% |
|
| 车大外圆 |
3 |
94.94% |
0.63% |
|
| 数控磨 |
|
94.94% |
0.00% |
|
| 精车R |
4 |
95.78% |
0.84% |
|
| 钻斜孔 |
20 |
100.00% |
4.22% |
|
| 压合 |
0 |
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
474 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
| 157FM系列 左曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 镗孔 |
147 |
38.89% |
38.89% |
|
| 数控磨 |
70 |
57.41% |
18.52% |
|
| 钻、攻螺纹 |
17 |
61.90% |
4.50% |
|
| 精车 |
59 |
77.51% |
15.61% |
|
| U钻 |
23 |
83.60% |
6.08% |
|
| 车R |
7 |
85.45% |
1.85% |
|
| 其它 |
13 |
88.89% |
3.44% |
|
| 铣键槽 |
14 |
92.59% |
3.70% |
|
| 打中心孔 |
0 |
92.59% |
0.00% |
|
| 磨R |
0 |
92.59% |
0.00% |
|
| 压合 |
0 |
92.59% |
0.00% |
|
| 校正 |
28 |
100.00% |
7.41% |
|
| 综合 |
378 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
| 157FM系列 右曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 镗孔 |
78 |
32.77% |
32.77% |
|
| 精车 |
35 |
47.48% |
14.71% |
|
| 精磨、空刀 |
65 |
74.79% |
27.31% |
|
| U钻 |
8 |
78.15% |
3.36% |
|
| 钻斜孔 |
10 |
82.35% |
4.20% |
|
| 车R |
9 |
86.13% |
3.78% |
|
| 滚螺纹 |
25 |
96.64% |
10.50% |
|
| 打中心孔 |
0 |
96.64% |
0.00% |
|
| 滚键 |
5 |
98.74% |
2.10% |
|
| 磨R |
1 |
99.16% |
0.42% |
|
| 压合 |
|
99.16% |
0.00% |
|
| 校正 |
2 |
100.00% |
0.84% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
| 综合 |
238 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
| AN125系列 左曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 钻销孔 |
12 |
24.49% |
24.49% |
|
| 数控磨 |
7 |
38.78% |
14.29% |
|
| 铣花键 |
4 |
46.94% |
8.16% |
|
| 钻攻3xM6孔 |
|
46.94% |
0.00% |
|
| 镗孔 |
8 |
63.27% |
16.33% |
|
| 精车 |
3 |
69.39% |
6.12% |
|
| 车孔 |
0 |
69.39% |
0.00% |
|
| 车R |
1 |
71.43% |
2.04% |
|
| 滚螺纹 |
12 |
95.92% |
24.49% |
|
| 铣扁 |
0 |
95.92% |
0.00% |
|
| 磨R |
0 |
95.92% |
0.00% |
|
| 磨杆 |
|
95.92% |
0.00% |
|
| 车大外圆 |
|
95.92% |
0.00% |
|
| 压、磨轴套 |
|
95.92% |
0.00% |
|
| 压合 |
0 |
95.92% |
0.00% |
|
| 校正 |
2 |
100.00% |
4.08% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
| 综合 |
49 |
|
|
审核： |
|
批准： |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
| AN125系列 右曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 数控磨 |
11 |
28.95% |
28.95% |
|
| 滚螺纹 |
1 |
31.58% |
2.63% |
|
| 钻销孔 |
5 |
44.74% |
13.16% |
|
| 镗孔 |
2 |
50.00% |
5.26% |
|
| 车孔 |
0 |
50.00% |
0.00% |
|
| 插齿 |
5 |
63.16% |
13.16% |
|
| 精车 |
0 |
63.16% |
0.00% |
|
| 车R |
1 |
65.79% |
2.63% |
|
| 磨R |
1 |
68.42% |
2.63% |
|
| 磨杆 |
|
68.42% |
0.00% |
|
| 车大外圆 |
|
68.42% |
0.00% |
|
| 钻铰∮4孔 |
|
68.42% |
0.00% |
|
| 铣键槽 |
4 |
78.95% |
10.53% |
|
| 磨锥 |
|
78.95% |
0.00% |
|
| 压合 |
|
78.95% |
0.00% |
|
| 校正 |
8 |
100.00% |
21.05% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
| 综合 |
38 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
| GFC 左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 钻销孔 |
0 |
0.00% |
0.00% |
|
| 数控磨 |
13 |
15.48% |
15.48% |
|
| 镗孔 |
7 |
23.81% |
8.33% |
|
| 压合 |
0 |
23.81% |
0.00% |
|
| 数控车 |
3 |
27.38% |
3.57% |
|
| 铣花键 |
5 |
33.33% |
5.95% |
|
| 车孔 |
0 |
33.33% |
0.00% |
|
| 车R |
6 |
40.48% |
7.14% |
|
| 车外圆 |
|
40.48% |
0.00% |
|
| 滚螺纹 |
0 |
40.48% |
0.00% |
|
| 磨R |
1 |
41.67% |
1.19% |
|
| 压链轮 |
|
41.67% |
0.00% |
|
| 校正 |
49 |
100.00% |
58.33% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
| 综合 |
84 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
| GFC 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 数控磨 |
13 |
18.57% |
18.57% |
|
| 数控车 |
16 |
41.43% |
22.86% |
|
| 滚螺纹 |
2 |
44.29% |
2.86% |
|
| 镗孔 |
1 |
45.71% |
1.43% |
|
| 钻销孔 |
0 |
45.71% |
0.00% |
|
| 铣键槽 |
9 |
58.57% |
12.86% |
|
| 磨R |
1 |
60.00% |
1.43% |
|
| 车R |
2 |
62.86% |
2.86% |
|
| 车孔 |
0 |
62.86% |
0.00% |
|
| 车外圆 |
|
62.86% |
0.00% |
|
| 车凹槽 |
0 |
62.86% |
0.00% |
|
| 车V槽 |
|
62.86% |
0.00% |
|
| 压合 |
0 |
62.86% |
0.00% |
|
| 校正 |
26 |
100.00% |
37.14% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
70 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
| 割草机系列左 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 镗孔 |
31 |
7.83% |
7.83% |
|
| 磨杆 |
56 |
21.97% |
14.14% |
|
| 精车 |
33 |
30.30% |
8.33% |
|
| 车R |
30 |
37.88% |
7.58% |
|
| 滚螺纹 |
26 |
44.44% |
6.57% |
|
| 钻销孔 |
75 |
63.38% |
18.94% |
|
| 车孔 |
53 |
76.77% |
13.38% |
|
| 磨底径 |
1 |
77.02% |
0.25% |
|
| 磨R |
7 |
78.79% |
1.77% |
|
| 压合 |
11 |
81.57% |
2.78% |
|
| 校正 |
30 |
89.14% |
7.58% |
|
| 其它 |
43 |
100.00% |
10.86% |
|
| 综合 |
396 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
| 割草机系列右 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 铣半圆键槽 |
237 |
54.99% |
54.99% |
|
| 镗孔 |
26 |
61.02% |
6.03% |
|
| 精车 |
19 |
65.43% |
4.41% |
|
| 钻销孔 |
17 |
69.37% |
3.94% |
|
| 滚螺纹 |
28 |
75.87% |
6.50% |
|
| 车R |
3 |
76.57% |
0.70% |
|
| 车孔 |
30 |
83.53% |
6.96% |
|
| 磨底径 |
1 |
83.76% |
0.23% |
|
| 磨杆 |
11 |
86.31% |
2.55% |
|
| 磨R |
4 |
87.24% |
0.93% |
|
| 压合 |
4 |
88.17% |
0.93% |
|
| 校正 |
23 |
93.50% |
5.34% |
|
| 其它 |
28 |
100.00% |
6.50% |
|
| 综合 |
431 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
| 减速机轴 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 精车 |
|
0.00% |
0.00% |
|
| 精车外圆 |
|
0.00% |
0.00% |
|
| 钻大孔 |
|
0.00% |
0.00% |
|
| 扩大孔 |
|
0.00% |
0.00% |
|
| 钻小孔 |
|
0.00% |
0.00% |
|
| 攻螺纹 |
|
0.00% |
0.00% |
|
| 车台阶 |
|
0.00% |
0.00% |
|
| 粗磨 |
|
0.00% |
0.00% |
|
| 精磨 |
|
0.00% |
0.00% |
|
| 其它 |
|
0.00% |
0.00% |
|
| 综合 |
0 |
0.00% |
0.00% |
|
| |
|
|
|
|
| |
|
|
|
|
| |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| K157FM系列连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 珩小孔 |
102 |
49.04% |
49.04% |
|
| 磨小孔 |
64 |
79.81% |
30.77% |
|
| 磨大孔 |
22 |
90.38% |
10.58% |
|
| 珩大孔 |
15 |
97.60% |
7.21% |
|
| 其它 |
0 |
97.60% |
0.00% |
|
| 磨平面 |
5 |
100.00% |
2.40% |
|
| 钻大孔 |
|
100.00% |
0.00% |
|
| 钻小孔 |
|
100.00% |
0.00% |
|
| 车大孔 |
|
100.00% |
0.00% |
|
| 车小孔 |
|
100.00% |
0.00% |
|
| 综合 |
208 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
| 157FM系列连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 珩小孔 |
98 |
36.30% |
36.30% |
|
| 磨小孔 |
93 |
70.74% |
34.44% |
|
| 磨大孔 |
39 |
85.19% |
14.44% |
|
| 其它 |
1 |
85.56% |
0.37% |
|
| 珩大孔 |
34 |
98.15% |
12.59% |
|
| 磨平面 |
5 |
100.00% |
1.85% |
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
| 车大孔 |
|
100.00% |
0.00% |
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
| 综合 |
270 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
| GFC连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 珩小孔 |
|
0.00% |
0.00% |
|
| 磨大孔 |
|
0.00% |
0.00% |
|
| 车小孔 |
|
0.00% |
0.00% |
|
| 磨小孔 |
2 |
66.67% |
66.67% |
|
| 珩大孔 |
|
66.67% |
0.00% |
|
| 钻小孔 |
|
66.67% |
0.00% |
|
| 车大孔 |
|
66.67% |
0.00% |
|
| 钻大孔 |
1 |
100.00% |
33.33% |
|
| 磨平面 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
3 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
刘海宁 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| SC4160479连杆(割草机系列） |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 磨小孔 |
102 |
34.81% |
34.81% |
|
| 珩小孔 |
51 |
52.22% |
17.41% |
|
| 车小孔 |
12 |
56.31% |
4.10% |
|
| 磨平面 |
6 |
58.36% |
2.05% |
|
| 磨大孔 |
63 |
79.86% |
21.50% |
|
| 钻小孔 |
5 |
81.57% |
1.71% |
|
| 钻大孔 |
0 |
81.57% |
0.00% |
|
| 珩大孔 |
27 |
90.78% |
9.22% |
|
| 其它 |
27 |
100.00% |
9.22% |
|
| 车大孔 |
|
100.00% |
0.00% |
|
| 综合 |
293 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
| 8012轴 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精磨外圆 |
71 |
20.11% |
20.11% |
|
| 粗磨外圆 |
33 |
29.46% |
9.35% |
|
| 钻小孔 |
9 |
32.01% |
2.55% |
|
| 铣扁 |
18 |
37.11% |
5.10% |
|
| 精车偏心 |
11 |
40.23% |
3.12% |
|
| 磨偏心 |
13 |
43.91% |
3.68% |
|
| 枪钻 |
11 |
47.03% |
3.12% |
|
| 钻中孔 |
9 |
49.58% |
2.55% |
|
| 精车 |
8 |
51.84% |
2.27% |
|
| 车大孔 |
9 |
54.39% |
2.55% |
|
| 其它 |
26 |
61.76% |
7.37% |
|
| 铰中孔 |
7 |
63.74% |
1.98% |
|
| 镗孔 |
9 |
66.29% |
2.55% |
|
| 钻大孔 |
119 |
100.00% |
33.71% |
|
| 综合 |
353 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|