| 2008年2月份各品种工序废品图 |
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| 生产单位： |
一车间 |
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|
| K157FM（大长江）左曲柄 |
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控车 |
5 |
15.63% |
15.63% |
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| 钻销孔 |
6 |
34.38% |
18.75% |
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|
|
|
|
|
| 粗车R |
|
34.38% |
0.00% |
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|
|
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|
|
| 钻工艺孔 |
|
34.38% |
0.00% |
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|
| 插齿 |
1 |
37.50% |
3.13% |
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| 车大外圆 |
|
37.50% |
0.00% |
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|
| 滚螺纹 |
|
37.50% |
0.00% |
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| 数控磨 |
11 |
71.88% |
34.38% |
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| 镗孔 |
1 |
75.00% |
3.13% |
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| 精车R |
1 |
78.13% |
3.13% |
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| 铣键槽 |
5 |
93.75% |
15.63% |
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| 磨锥 |
|
93.75% |
0.00% |
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|
| 压合 |
|
93.75% |
0.00% |
|
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|
|
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|
| 校正 |
2 |
100.00% |
6.25% |
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|
|
|
|
| 其它 |
|
100.00% |
0.00% |
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|
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|
|
|
|
|
| 综合 |
32 |
|
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编制： |
宗学珍 |
|
审核： |
李先玉 |
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批准： |
王瑞娟 |
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|
| 生产单位： |
一车间 |
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|
| K157FM（大长江） 右曲柄 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 数控车 |
2 |
1.29% |
1.29% |
|
| 钻销孔 |
14 |
10.32% |
9.03% |
|
| 粗车R |
1 |
10.97% |
0.65% |
|
| 钻工艺孔 |
|
10.97% |
0.00% |
|
| 钻深孔 |
21 |
24.52% |
13.55% |
|
| 车大外圆 |
|
24.52% |
0.00% |
|
| 滚螺纹 |
7 |
29.03% |
4.52% |
|
| 数控磨 |
4 |
31.61% |
2.58% |
|
| 镗孔 |
3 |
33.55% |
1.94% |
|
| 精车R |
1 |
34.19% |
0.65% |
|
| 铣键槽 |
2 |
35.48% |
1.29% |
|
| 钻斜孔 |
5 |
38.71% |
3.23% |
|
| 压合 |
|
38.71% |
0.00% |
|
| 校正 |
95 |
100.00% |
61.29% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
155 |
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
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|
| 生产单位： |
二车间 |
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| AN125 左曲柄 |
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|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
4 |
8.00% |
8.00% |
|
| 钻销孔 |
2 |
12.00% |
4.00% |
|
| 粗车R |
4 |
20.00% |
8.00% |
|
| 车孔 |
|
20.00% |
0.00% |
|
| 钻攻3×M6孔 |
5 |
30.00% |
10.00% |
|
| 滚螺纹 |
3 |
36.00% |
6.00% |
|
| 铣扁 |
2 |
40.00% |
4.00% |
|
| 铣花键 |
1 |
42.00% |
2.00% |
|
| 数控磨 |
6 |
54.00% |
12.00% |
|
| 精车R |
3 |
60.00% |
6.00% |
|
| 镗孔 |
1 |
62.00% |
2.00% |
|
| 压磨轴套 |
4 |
70.00% |
8.00% |
|
| 精磨φ12 |
5 |
80.00% |
10.00% |
|
| 压合 |
1 |
82.00% |
2.00% |
|
| 校正 |
9 |
100.00% |
18.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
50 |
|
|
审核： |
|
批准： |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
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|
| 生产单位： |
二车间 |
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|
| AN125系列 右曲柄 |
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
0.00% |
0.00% |
|
| 钻销孔 |
1 |
11.11% |
11.11% |
|
| 粗车R |
|
11.11% |
0.00% |
|
| 车孔 |
|
11.11% |
0.00% |
|
| 滚螺纹 |
|
11.11% |
0.00% |
|
| 数控磨 |
2 |
33.33% |
22.22% |
|
| 精车R |
|
33.33% |
0.00% |
|
| 镗孔 |
2 |
55.56% |
22.22% |
|
| 精磨φ23 |
|
55.56% |
0.00% |
|
| 钻铰φ4孔 |
|
55.56% |
0.00% |
|
| 铣半圆键 |
1 |
66.67% |
11.11% |
|
| 插齿 |
|
66.67% |
0.00% |
|
| 压合 |
|
66.67% |
0.00% |
|
| 校正 |
3 |
100.00% |
33.33% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
9 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
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批准： |
王瑞娟 |
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| 生产单位： |
二车间 |
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|
| AX100 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 精车 |
2 |
12.50% |
12.50% |
|
| 钻销孔 |
1 |
18.75% |
6.25% |
|
| 粗车R |
|
18.75% |
0.00% |
|
| 车孔 |
|
18.75% |
0.00% |
|
| 铣半圆键 |
|
18.75% |
0.00% |
|
| 滚螺纹 |
4 |
43.75% |
25.00% |
|
| 数控磨 |
1 |
50.00% |
6.25% |
|
| 镗孔 |
2 |
62.50% |
12.50% |
|
| 精车R |
|
62.50% |
0.00% |
|
| 压合 |
2 |
75.00% |
12.50% |
|
| 校正 |
4 |
100.00% |
25.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
16 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
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|
| 生产单位： |
二车间 |
|
|
|
| AX100 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
0.00% |
0.00% |
|
| 钻销孔 |
1 |
5.00% |
5.00% |
|
| 粗车R |
5 |
30.00% |
25.00% |
|
| 车孔 |
|
30.00% |
0.00% |
|
| 铣半圆键 |
4 |
50.00% |
20.00% |
|
| 滚螺纹 |
|
50.00% |
0.00% |
|
| 数控磨 |
1 |
55.00% |
5.00% |
|
| 镗孔 |
5 |
80.00% |
25.00% |
|
| 精车R |
|
80.00% |
0.00% |
|
| 压合 |
1 |
85.00% |
5.00% |
|
| 校正 |
3 |
100.00% |
15.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
20 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
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批准： |
王瑞娟 |
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|
| 生产单位： |
三车间 |
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|
| 8850050001左曲柄 |
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
9 |
16.07% |
16.07% |
|
| 钻销孔 |
4 |
23.21% |
7.14% |
|
| 车R |
|
23.21% |
0.00% |
|
| 车孔 |
9 |
39.29% |
16.07% |
|
| 磨底径 |
|
39.29% |
0.00% |
|
| 滚螺纹 |
2 |
42.86% |
3.57% |
|
| 磨杆 |
11 |
62.50% |
19.64% |
|
| 磨R |
|
62.50% |
0.00% |
|
| 磨孔 |
8 |
76.79% |
14.29% |
|
| 压合 |
|
76.79% |
0.00% |
|
| 校正 |
12 |
98.21% |
21.43% |
|
| 其它 |
1 |
100.00% |
1.79% |
|
| 综合 |
56 |
|
100.00% |
|
|
编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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|
| 生产单位： |
三车间 |
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|
| 8850050001右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
4 |
9.30% |
9.30% |
|
| 钻销孔 |
|
9.30% |
0.00% |
|
| 车R |
|
9.30% |
0.00% |
|
| 车孔 |
6 |
23.26% |
13.95% |
|
| 铣键 |
21 |
72.09% |
48.84% |
|
| 磨底径 |
|
72.09% |
0.00% |
|
| 滚螺纹 |
3 |
79.07% |
6.98% |
|
| 磨杆 |
|
79.07% |
0.00% |
|
| 磨R |
|
79.07% |
0.00% |
|
| 磨孔 |
|
79.07% |
0.00% |
|
| 压合 |
|
79.07% |
0.00% |
|
| 校正 |
9 |
100.00% |
20.93% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
43 |
|
100.00% |
|
|
编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
王瑞娟 |
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|
| 生产单位： |
五车间 |
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|
| 12F6系列连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 磨平面 |
1 |
0.46% |
0.46% |
|
| 钻油孔 |
|
0.46% |
0.00% |
|
| 钻小孔 |
|
0.46% |
0.00% |
|
| 钻大孔 |
|
0.46% |
0.00% |
|
| 车小孔 |
|
0.46% |
0.00% |
|
| 车大孔 |
|
0.46% |
0.00% |
|
| 磨大孔 |
33 |
15.74% |
15.28% |
|
| 磨小孔 |
77 |
51.39% |
35.65% |
|
| 珩大孔 |
25 |
62.96% |
11.57% |
|
| 珩小孔 |
80 |
100.00% |
37.04% |
|
| 校直 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
216 |
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
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批准： |
王瑞娟 |
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|
| 生产单位： |
五车间 |
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|
|
| 157FM系列连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 磨平面 |
2 |
1.06% |
1.06% |
|
| 钻油孔 |
|
1.06% |
0.00% |
|
| 钻小孔 |
|
1.06% |
0.00% |
|
| 钻大孔 |
|
1.06% |
0.00% |
|
| 车小孔 |
|
1.06% |
0.00% |
|
| 车大孔 |
|
1.06% |
0.00% |
|
| 磨大孔 |
18 |
10.64% |
9.57% |
|
| 磨小孔 |
91 |
59.04% |
48.40% |
|
| 珩大孔 |
21 |
70.21% |
11.17% |
|
| 珩小孔 |
55 |
99.47% |
29.26% |
|
| 校直 |
1 |
100.00% |
0.53% |
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
188 |
|
100.00% |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
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|
| 生产单位： |
五车间 |
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|
|
| AN125连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
|
|
| 磨平面 |
|
0.00% |
0.00% |
|
| 钻油孔 |
|
0.00% |
0.00% |
|
| 钻小孔 |
|
0.00% |
0.00% |
|
| 钻大孔 |
|
0.00% |
0.00% |
|
| 车小孔 |
|
0.00% |
0.00% |
|
| 车大孔 |
|
0.00% |
0.00% |
|
| 磨大孔 |
8 |
17.78% |
17.78% |
|
| 磨小孔 |
22 |
66.67% |
48.89% |
|
| 珩大孔 |
2 |
71.11% |
4.44% |
|
| 珩小孔 |
13 |
100.00% |
28.89% |
|
| 校直 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
45 |
|
100.00% |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
刘海宁 |
|
批准： |
王瑞娟 |
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|
| 生产单位： |
五车间 |
|
|
|
| 割草机612系列连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 磨平面 |
1 |
2.22% |
2.22% |
|
| 钻油孔 |
|
2.22% |
0.00% |
|
| 钻小孔 |
|
2.22% |
0.00% |
|
| 钻大孔 |
|
2.22% |
0.00% |
|
| 车小孔 |
|
2.22% |
0.00% |
|
| 车大孔 |
|
2.22% |
0.00% |
|
| 磨大孔 |
7 |
17.78% |
15.56% |
|
| 磨小孔 |
23 |
68.89% |
51.11% |
|
| 珩大孔 |
10 |
91.11% |
22.22% |
|
| 珩小孔 |
4 |
100.00% |
8.89% |
|
| 校直 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
45 |
|
100.00% |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
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|
| 生产单位： |
六车间 |
|
|
|
| 8012轴 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
10 |
3.10% |
3.10% |
|
| 钻φ3.8孔 |
11 |
6.50% |
3.41% |
|
| 铰φ3.8孔 |
4 |
7.74% |
1.24% |
|
| 精车偏心 |
15 |
12.38% |
4.64% |
|
| 钻φ16.5孔 |
110 |
46.44% |
34.06% |
|
| 车φ16.5孔 |
11 |
49.85% |
3.41% |
|
| 铣扁 |
20 |
56.04% |
6.19% |
|
| 钻φ1、φ2孔 |
15 |
60.68% |
4.64% |
|
| 枪钻 |
9 |
63.47% |
2.79% |
|
| 镗孔 |
6 |
65.33% |
1.86% |
|
| 粗磨 |
29 |
74.30% |
8.98% |
|
| 精磨 |
49 |
89.47% |
15.17% |
|
| 磨偏心 |
12 |
93.19% |
3.72% |
|
| 其它 |
22 |
100.00% |
6.81% |
|
| 综合 |
323 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
| 减速机轴B |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
|
|
| 精车 |
76 |
47.80% |
47.80% |
|
| 精车外圆 |
|
47.80% |
0.00% |
|
| 三级粗磨 |
16 |
57.86% |
10.06% |
|
| 三级精磨 |
67 |
100.00% |
42.14% |
|
| 去毛刺 |
|
100.00% |
0.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
159 |
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM、KRF 左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精车 |
55 |
26.19% |
26.19% |
|
|
| U钻 |
12 |
31.90% |
5.71% |
|
|
| 粗车R |
33 |
47.62% |
15.71% |
|
|
| 钻扩攻螺纹 |
38 |
65.71% |
18.10% |
|
|
| 精磨 |
28 |
79.05% |
13.33% |
|
|
| 镗孔 |
26 |
91.43% |
12.38% |
|
|
| 精磨R面 |
7 |
94.76% |
3.33% |
|
|
| 铣键槽 |
8 |
98.57% |
3.81% |
|
|
| 其它 |
3 |
100.00% |
1.43% |
|
|
| 综合 |
210 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM、KRF 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精车 |
16 |
10.60% |
10.60% |
|
|
| U钻 |
8 |
15.89% |
5.30% |
|
|
| 粗车R |
23 |
31.13% |
15.23% |
|
|
| 滚螺纹、键 |
19 |
43.71% |
12.58% |
|
|
| 精磨、空刀 |
26 |
60.93% |
17.22% |
|
|
| 镗孔 |
45 |
90.73% |
29.80% |
|
|
| 精磨R面 |
2 |
92.05% |
1.32% |
|
|
| 钻斜孔 |
9 |
98.01% |
5.96% |
|
|
| 其它 |
3 |
100.00% |
1.99% |
|
|
| 综合 |
151 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
王瑞娟 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|