| 2008年3月份各品种工序废品图 |
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| 生产单位： |
一车间 |
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|
| K157FM（大长江）左曲柄 |
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控车 |
9 |
5.14% |
5.14% |
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|
| 钻销孔 |
24 |
18.86% |
13.71% |
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| 粗车R |
3 |
20.57% |
1.71% |
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| 钻工艺孔 |
1 |
21.14% |
0.57% |
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|
| 插齿 |
22 |
33.71% |
12.57% |
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| 车大外圆 |
2 |
34.86% |
1.14% |
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| 滚螺纹 |
2 |
36.00% |
1.14% |
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| 数控磨 |
29 |
52.57% |
16.57% |
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| 镗孔 |
21 |
64.57% |
12.00% |
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| 精车R |
4 |
66.86% |
2.29% |
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| 铣键槽 |
12 |
73.71% |
6.86% |
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| 磨锥 |
8 |
78.29% |
4.57% |
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| 压合 |
|
78.29% |
0.00% |
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|
|
|
| 校正 |
38 |
100.00% |
21.71% |
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|
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|
| 其它 |
|
100.00% |
0.00% |
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| 综合 |
175 |
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编制： |
宗学珍 |
|
审核： |
李先玉 |
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批准： |
孙成勤 |
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|
| 生产单位： |
一车间 |
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|
| K157FM（大长江） 右曲柄 |
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 数控车 |
5 |
3.38% |
3.38% |
|
| 钻销孔 |
7 |
8.11% |
4.73% |
|
| 粗车R |
0 |
8.11% |
0.00% |
|
| 钻工艺孔 |
1 |
8.78% |
0.68% |
|
| 钻深孔 |
26 |
26.35% |
17.57% |
|
| 车大外圆 |
3 |
28.38% |
2.03% |
|
| 滚螺纹 |
2 |
29.73% |
1.35% |
|
| 数控磨 |
18 |
41.89% |
12.16% |
|
| 镗孔 |
8 |
47.30% |
5.41% |
|
| 精车R |
0 |
47.30% |
0.00% |
|
| 铣键槽 |
1 |
47.97% |
0.68% |
|
| 钻斜孔 |
10 |
54.73% |
6.76% |
|
| 压合 |
0 |
54.73% |
0.00% |
|
| 校正 |
66 |
99.32% |
44.59% |
|
| 其它 |
1 |
100.00% |
0.68% |
|
| 综合 |
148 |
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
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|
| 生产单位： |
二车间 |
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| AN125 左曲柄 |
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
4 |
6.15% |
6.15% |
|
| 钻销孔 |
7 |
16.92% |
10.77% |
|
| 粗车R |
1 |
18.46% |
1.54% |
|
| 车孔 |
2 |
21.54% |
3.08% |
|
| 钻攻3×M6孔 |
15 |
44.62% |
23.08% |
|
| 滚螺纹 |
5 |
52.31% |
7.69% |
|
| 铣扁 |
1 |
53.85% |
1.54% |
|
| 铣花键 |
2 |
56.92% |
3.08% |
|
| 数控磨 |
11 |
73.85% |
16.92% |
|
| 精车R |
1 |
75.38% |
1.54% |
|
| 镗孔 |
6 |
84.62% |
9.23% |
|
| 压磨轴套 |
1 |
86.15% |
1.54% |
|
| 精磨φ12 |
2 |
89.23% |
3.08% |
|
| 压合 |
1 |
90.77% |
1.54% |
|
| 校正 |
6 |
100.00% |
9.23% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
| 综合 |
65 |
|
|
审核： |
|
批准： |
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|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
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|
| 生产单位： |
二车间 |
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|
| AN125系列 右曲柄 |
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
3 |
6.82% |
6.82% |
|
| 钻销孔 |
10 |
29.55% |
22.73% |
|
| 粗车R |
1 |
31.82% |
2.27% |
|
| 车孔 |
2 |
36.36% |
4.55% |
|
| 滚螺纹 |
4 |
45.45% |
9.09% |
|
| 数控磨 |
3 |
52.27% |
6.82% |
|
| 精车R |
1 |
54.55% |
2.27% |
|
| 镗孔 |
4 |
63.64% |
9.09% |
|
| 精磨φ23 |
2 |
68.18% |
4.55% |
|
| 钻铰φ4孔 |
3 |
75.00% |
6.82% |
|
| 铣半圆键 |
4 |
84.09% |
9.09% |
|
| 插齿 |
2 |
88.64% |
4.55% |
|
| 压合 |
1 |
90.91% |
2.27% |
|
| 校正 |
4 |
100.00% |
9.09% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
| 综合 |
44 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
二车间 |
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| AX100 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 精车 |
1 |
5.00% |
5.00% |
|
| 钻销孔 |
0 |
5.00% |
0.00% |
|
| 粗车R |
4 |
25.00% |
20.00% |
|
| 车孔 |
0 |
25.00% |
0.00% |
|
| 铣半圆键 |
3 |
40.00% |
15.00% |
|
| 滚螺纹 |
1 |
45.00% |
5.00% |
|
| 数控磨 |
6 |
75.00% |
30.00% |
|
| 镗孔 |
2 |
85.00% |
10.00% |
|
| 精车R |
1 |
90.00% |
5.00% |
|
| 压合 |
1 |
95.00% |
5.00% |
|
| 校正 |
1 |
100.00% |
5.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
20 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
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|
| 生产单位： |
二车间 |
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|
|
| AX100 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
1 |
3.13% |
3.13% |
|
| 钻销孔 |
1 |
6.25% |
3.13% |
|
| 粗车R |
2 |
12.50% |
6.25% |
|
| 车孔 |
0 |
12.50% |
0.00% |
|
| 铣半圆键 |
8 |
37.50% |
25.00% |
|
| 滚螺纹 |
0 |
37.50% |
0.00% |
|
| 数控磨 |
7 |
59.38% |
21.88% |
|
| 镗孔 |
2 |
65.63% |
6.25% |
|
| 精车R |
1 |
68.75% |
3.13% |
|
| 压合 |
2 |
75.00% |
6.25% |
|
| 校正 |
8 |
100.00% |
25.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
32 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
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|
| 生产单位： |
三车间 |
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| 8850050001左曲柄 |
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
7 |
41.18% |
41.18% |
|
| 钻销孔 |
5 |
70.59% |
29.41% |
|
| 车R |
0 |
70.59% |
0.00% |
|
| 车孔 |
0 |
70.59% |
0.00% |
|
| 磨底径 |
0 |
70.59% |
0.00% |
|
| 滚螺纹 |
0 |
70.59% |
0.00% |
|
| 磨杆 |
0 |
70.59% |
0.00% |
|
| 磨R |
0 |
70.59% |
0.00% |
|
| 磨孔 |
5 |
100.00% |
29.41% |
|
| 压合 |
0 |
100.00% |
0.00% |
|
| 校正 |
0 |
100.00% |
0.00% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
| 综合 |
17 |
|
100.00% |
|
|
编制： |
宗学珍 |
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审核： |
李先玉 |
|
批准： |
孙成勤 |
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|
| 生产单位： |
三车间 |
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| 8850050001右曲柄 |
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|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
1 |
4.35% |
4.35% |
|
| 钻销孔 |
2 |
13.04% |
8.70% |
|
| 车R |
2 |
21.74% |
8.70% |
|
| 车孔 |
1 |
26.09% |
4.35% |
|
| 铣键 |
9 |
65.22% |
39.13% |
|
| 磨底径 |
0 |
65.22% |
0.00% |
|
| 滚螺纹 |
2 |
73.91% |
8.70% |
|
| 磨杆 |
1 |
78.26% |
4.35% |
|
| 磨R |
0 |
78.26% |
0.00% |
|
| 磨孔 |
5 |
100.00% |
21.74% |
|
| 压合 |
0 |
100.00% |
0.00% |
|
| 校正 |
0 |
100.00% |
0.00% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
| 综合 |
23 |
|
100.00% |
|
|
编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
五车间 |
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| 12F6系列连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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|
| 磨平面 |
14 |
5.00% |
5.00% |
|
| 钻油孔 |
0 |
5.00% |
0.00% |
|
| 钻小孔 |
0 |
5.00% |
0.00% |
|
| 钻大孔 |
0 |
5.00% |
0.00% |
|
| 车小孔 |
0 |
5.00% |
0.00% |
|
| 车大孔 |
0 |
5.00% |
0.00% |
|
| 磨大孔 |
31 |
16.07% |
11.07% |
|
| 磨小孔 |
117 |
57.86% |
41.79% |
|
| 珩大孔 |
16 |
63.57% |
5.71% |
|
| 珩小孔 |
98 |
98.57% |
35.00% |
|
| 校直 |
0 |
98.57% |
0.00% |
|
| 其它 |
4 |
100.00% |
1.43% |
|
| 综合 |
280 |
|
|
|
|
编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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|
| 生产单位： |
五车间 |
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|
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| 157FM系列连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 磨平面 |
2 |
1.24% |
1.24% |
|
| 钻油孔 |
0 |
1.24% |
0.00% |
|
| 钻小孔 |
0 |
1.24% |
0.00% |
|
| 钻大孔 |
0 |
1.24% |
0.00% |
|
| 车小孔 |
0 |
1.24% |
0.00% |
|
| 车大孔 |
0 |
1.24% |
0.00% |
|
| 磨大孔 |
21 |
14.29% |
13.04% |
|
| 磨小孔 |
71 |
58.39% |
44.10% |
|
| 珩大孔 |
10 |
64.60% |
6.21% |
|
| 珩小孔 |
57 |
100.00% |
35.40% |
|
| 校直 |
0 |
100.00% |
0.00% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
161 |
|
100.00% |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
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|
| 生产单位： |
五车间 |
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| AN125连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
|
|
| 磨平面 |
0 |
0.00% |
0.00% |
|
| 钻油孔 |
0 |
0.00% |
0.00% |
|
| 钻小孔 |
0 |
0.00% |
0.00% |
|
| 钻大孔 |
0 |
0.00% |
0.00% |
|
| 车小孔 |
0 |
0.00% |
0.00% |
|
| 车大孔 |
0 |
0.00% |
0.00% |
|
| 磨大孔 |
8 |
9.41% |
9.41% |
|
| 磨小孔 |
37 |
52.94% |
43.53% |
|
| 珩大孔 |
3 |
56.47% |
3.53% |
|
| 珩小孔 |
37 |
100.00% |
43.53% |
|
| 校直 |
0 |
100.00% |
0.00% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
85 |
|
100.00% |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
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|
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|
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|
| 生产单位： |
五车间 |
|
|
|
| 割草机612系列连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 磨平面 |
0 |
0.00% |
0.00% |
|
| 钻油孔 |
0 |
0.00% |
0.00% |
|
| 钻小孔 |
0 |
0.00% |
0.00% |
|
| 钻大孔 |
0 |
0.00% |
0.00% |
|
| 车小孔 |
0 |
0.00% |
0.00% |
|
| 车大孔 |
0 |
0.00% |
0.00% |
|
| 磨大孔 |
26 |
44.07% |
44.07% |
|
| 磨小孔 |
24 |
84.75% |
40.68% |
|
| 珩大孔 |
3 |
89.83% |
5.08% |
|
| 珩小孔 |
6 |
100.00% |
10.17% |
|
| 校直 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
59 |
|
100.00% |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
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|
| 生产单位： |
六车间 |
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|
|
| 8012轴 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
3 |
2.36% |
2.36% |
|
| 钻φ3.8孔 |
5 |
6.30% |
3.94% |
|
| 铰φ3.8孔 |
2 |
7.87% |
1.57% |
|
| 精车偏心 |
7 |
13.39% |
5.51% |
|
| 钻φ16.5孔 |
26 |
33.86% |
20.47% |
|
| 车φ16.5孔 |
2 |
35.43% |
1.57% |
|
| 铣扁 |
6 |
40.16% |
4.72% |
|
| 钻φ1、φ2孔 |
2 |
41.73% |
1.57% |
|
| 枪钻 |
7 |
47.24% |
5.51% |
|
| 镗孔 |
2 |
48.82% |
1.57% |
|
| 粗磨 |
11 |
57.48% |
8.66% |
|
| 精磨 |
36 |
85.83% |
28.35% |
|
| 磨偏心 |
6 |
90.55% |
4.72% |
|
| 其它 |
12 |
100.00% |
9.45% |
|
| 综合 |
127 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
| 减速机轴B |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
|
|
| 精车 |
36 |
20.00% |
20.00% |
|
| 精车外圆 |
30 |
36.67% |
16.67% |
|
| 三级粗磨 |
40 |
58.89% |
22.22% |
|
| 三级精磨 |
52 |
87.78% |
28.89% |
|
| 去毛刺 |
4 |
90.00% |
2.22% |
|
| 其它 |
18 |
100.00% |
10.00% |
|
| 综合 |
180 |
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM、KRF 左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精车 |
32 |
12.08% |
12.08% |
|
|
| U钻 |
2 |
12.83% |
0.75% |
|
|
| 粗车R |
17 |
19.25% |
6.42% |
|
|
| 钻扩攻螺纹 |
40 |
34.34% |
15.09% |
|
|
| 精磨 |
84 |
66.04% |
31.70% |
|
|
| 镗孔 |
68 |
91.70% |
25.66% |
|
|
| 精磨R面 |
5 |
93.58% |
1.89% |
|
|
| 铣键槽 |
12 |
98.11% |
4.53% |
|
|
| 其它 |
5 |
100.00% |
1.89% |
|
|
| 综合 |
265 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM、KRF 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精车 |
23 |
9.58% |
9.58% |
|
|
| U钻 |
5 |
11.67% |
2.08% |
|
|
| 粗车R |
7 |
14.58% |
2.92% |
|
|
| 滚螺纹、键 |
44 |
32.92% |
18.33% |
|
|
| 精磨、空刀 |
101 |
75.00% |
42.08% |
|
|
| 镗孔 |
47 |
94.58% |
19.58% |
|
|
| 精磨R面 |
1 |
95.00% |
0.42% |
|
|
| 钻斜孔 |
9 |
98.75% |
3.75% |
|
|
| 其它 |
3 |
100.00% |
1.25% |
|
|
| 综合 |
240 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|