| 2008年4月份各品种工序废品图 |
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| 生产单位： |
一车间 |
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|
| K157FM（大长江）左曲柄 |
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控车 |
8 |
4.12% |
4.12% |
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| 钻销孔 |
24 |
16.49% |
12.37% |
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| 粗车R |
3 |
18.04% |
1.55% |
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| 钻工艺孔 |
1 |
18.56% |
0.52% |
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| 插齿 |
23 |
30.41% |
11.86% |
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| 车大外圆 |
2 |
31.44% |
1.03% |
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| 滚螺纹 |
0 |
31.44% |
0.00% |
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| 数控磨 |
42 |
53.09% |
21.65% |
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| 镗孔 |
16 |
61.34% |
8.25% |
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| 精车R |
2 |
62.37% |
1.03% |
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| 铣键槽 |
22 |
73.71% |
11.34% |
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| 磨锥 |
8 |
77.84% |
4.12% |
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| 压合 |
0 |
77.84% |
0.00% |
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|
| 校正 |
43 |
100.00% |
22.16% |
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| 其它 |
|
100.00% |
0.00% |
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| 综合 |
194 |
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编制： |
宗学珍 |
|
审核： |
李先玉 |
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批准： |
孙成勤 |
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|
| 生产单位： |
一车间 |
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|
| K157FM（大长江） 右曲柄 |
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 数控车 |
5 |
2.67% |
2.67% |
|
| 钻销孔 |
17 |
11.76% |
9.09% |
|
| 粗车R |
1 |
12.30% |
0.53% |
|
| 钻工艺孔 |
2 |
13.37% |
1.07% |
|
| 钻深孔 |
47 |
38.50% |
25.13% |
|
| 车大外圆 |
0 |
38.50% |
0.00% |
|
| 滚螺纹 |
3 |
40.11% |
1.60% |
|
| 数控磨 |
30 |
56.15% |
16.04% |
|
| 镗孔 |
26 |
70.05% |
13.90% |
|
| 精车R |
1 |
70.59% |
0.53% |
|
| 铣键槽 |
4 |
72.73% |
2.14% |
|
| 钻斜孔 |
14 |
80.21% |
7.49% |
|
| 压合 |
0 |
80.21% |
0.00% |
|
| 校正 |
36 |
99.47% |
19.25% |
|
| 其它 |
1 |
100.00% |
0.53% |
|
| 综合 |
187 |
|
|
|
|
编制： |
宗学珍 |
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审核： |
李先玉 |
|
批准： |
孙成勤 |
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|
| 生产单位： |
二车间 |
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| AN125 左曲柄 |
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
2 |
1.74% |
1.74% |
|
| 钻销孔 |
9 |
9.57% |
7.83% |
|
| 粗车R |
6 |
14.78% |
5.22% |
|
| 车孔 |
1 |
15.65% |
0.87% |
|
| 钻攻3×M6孔 |
8 |
22.61% |
6.96% |
|
| 滚螺纹 |
8 |
29.57% |
6.96% |
|
| 铣扁 |
3 |
32.17% |
2.61% |
|
| 铣花键 |
14 |
44.35% |
12.17% |
|
| 数控磨 |
13 |
55.65% |
11.30% |
|
| 精车R |
2 |
57.39% |
1.74% |
|
| 镗孔 |
14 |
69.57% |
12.17% |
|
| 压磨轴套 |
5 |
73.91% |
4.35% |
|
| 精磨φ12 |
7 |
80.00% |
6.09% |
|
| 压合 |
3 |
82.61% |
2.61% |
|
| 校正 |
20 |
100.00% |
17.39% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
| 综合 |
115 |
|
|
审核： |
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批准： |
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编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
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| 生产单位： |
二车间 |
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|
| AN125系列 右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
5 |
5.32% |
5.32% |
|
| 钻销孔 |
12 |
18.09% |
12.77% |
|
| 粗车R |
0 |
18.09% |
0.00% |
|
| 车孔 |
0 |
18.09% |
0.00% |
|
| 滚螺纹 |
6 |
24.47% |
6.38% |
|
| 数控磨 |
15 |
40.43% |
15.96% |
|
| 精车R |
8 |
48.94% |
8.51% |
|
| 镗孔 |
15 |
64.89% |
15.96% |
|
| 精磨φ23 |
2 |
67.02% |
2.13% |
|
| 钻铰φ4孔 |
8 |
75.53% |
8.51% |
|
| 铣半圆键 |
8 |
84.04% |
8.51% |
|
| 插齿 |
3 |
87.23% |
3.19% |
|
| 压合 |
0 |
87.23% |
0.00% |
|
| 校正 |
12 |
100.00% |
12.77% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
| 综合 |
94 |
|
100.00% |
|
|
编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
二车间 |
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| AX100 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
| 精车 |
1 |
2.70% |
2.70% |
|
| 钻销孔 |
0 |
2.70% |
0.00% |
|
| 粗车R |
1 |
5.41% |
2.70% |
|
| 车孔 |
7 |
24.32% |
18.92% |
|
| 铣半圆键 |
4 |
35.14% |
10.81% |
|
| 滚螺纹 |
3 |
43.24% |
8.11% |
|
| 数控磨 |
3 |
51.35% |
8.11% |
|
| 镗孔 |
10 |
78.38% |
27.03% |
|
| 精车R |
5 |
91.89% |
13.51% |
|
| 压合 |
1 |
94.59% |
2.70% |
|
| 校正 |
2 |
100.00% |
5.41% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
37 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
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|
| 生产单位： |
二车间 |
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|
|
| AX100 右曲柄 |
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|
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
1 |
2.78% |
2.78% |
|
| 钻销孔 |
0 |
2.78% |
0.00% |
|
| 粗车R |
3 |
11.11% |
8.33% |
|
| 车孔 |
2 |
16.67% |
5.56% |
|
| 铣半圆键 |
5 |
30.56% |
13.89% |
|
| 滚螺纹 |
1 |
33.33% |
2.78% |
|
| 数控磨 |
10 |
61.11% |
27.78% |
|
| 镗孔 |
4 |
72.22% |
11.11% |
|
| 精车R |
0 |
72.22% |
0.00% |
|
| 压合 |
1 |
75.00% |
2.78% |
|
| 校正 |
9 |
100.00% |
25.00% |
|
| 其它 |
|
100.00% |
0.00% |
|
| 综合 |
36 |
|
100.00% |
|
|
编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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|
| 生产单位： |
三车间 |
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| 8850050001左曲柄 |
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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|
| 精车 |
9 |
14.29% |
14.29% |
|
| 钻销孔 |
5 |
22.22% |
7.94% |
|
| 车R |
7 |
33.33% |
11.11% |
|
| 车孔 |
9 |
47.62% |
14.29% |
|
| 磨底径 |
0 |
47.62% |
0.00% |
|
| 滚螺纹 |
8 |
60.32% |
12.70% |
|
| 磨杆 |
8 |
73.02% |
12.70% |
|
| 磨R |
2 |
76.19% |
3.17% |
|
| 磨孔 |
5 |
84.13% |
7.94% |
|
| 压合 |
4 |
90.48% |
6.35% |
|
| 校正 |
6 |
100.00% |
9.52% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
| 综合 |
63 |
|
100.00% |
|
|
编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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|
| 生产单位： |
三车间 |
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| 8850050001右曲柄 |
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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|
| 精车 |
5 |
7.58% |
7.58% |
|
| 钻销孔 |
5 |
15.15% |
7.58% |
|
| 车R |
3 |
19.70% |
4.55% |
|
| 车孔 |
4 |
25.76% |
6.06% |
|
| 铣键 |
18 |
53.03% |
27.27% |
|
| 磨底径 |
0 |
53.03% |
0.00% |
|
| 滚螺纹 |
5 |
60.61% |
7.58% |
|
| 磨杆 |
8 |
72.73% |
12.12% |
|
| 磨R |
2 |
75.76% |
3.03% |
|
| 磨孔 |
2 |
78.79% |
3.03% |
|
| 压合 |
4 |
84.85% |
6.06% |
|
| 校正 |
10 |
100.00% |
15.15% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
| 综合 |
66 |
|
100.00% |
|
|
编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
五车间 |
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| 12F6系列连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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|
| 磨平面 |
9 |
1.80% |
1.80% |
|
| 钻油孔 |
0 |
1.80% |
0.00% |
|
| 钻小孔 |
0 |
1.80% |
0.00% |
|
| 钻大孔 |
0 |
1.80% |
0.00% |
|
| 车小孔 |
0 |
1.80% |
0.00% |
|
| 车大孔 |
0 |
1.80% |
0.00% |
|
| 磨大孔 |
34 |
8.58% |
6.79% |
|
| 磨小孔 |
166 |
41.72% |
33.13% |
|
| 珩大孔 |
53 |
52.30% |
10.58% |
|
| 珩小孔 |
155 |
83.23% |
30.94% |
|
| 校直 |
1 |
83.43% |
0.20% |
|
| 其它 |
83 |
100.00% |
16.57% |
|
| 综合 |
501 |
|
|
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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|
| 生产单位： |
五车间 |
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|
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| 157FM系列连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 磨平面 |
1 |
1.05% |
1.05% |
|
| 钻油孔 |
0 |
1.05% |
0.00% |
|
| 钻小孔 |
0 |
1.05% |
0.00% |
|
| 钻大孔 |
0 |
1.05% |
0.00% |
|
| 车小孔 |
0 |
1.05% |
0.00% |
|
| 车大孔 |
0 |
1.05% |
0.00% |
|
| 磨大孔 |
7 |
8.42% |
7.37% |
|
| 磨小孔 |
42 |
52.63% |
44.21% |
|
| 珩大孔 |
3 |
55.79% |
3.16% |
|
| 珩小孔 |
42 |
100.00% |
44.21% |
|
| 校直 |
0 |
100.00% |
0.00% |
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
95 |
|
100.00% |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
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批准： |
孙成勤 |
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|
| 生产单位： |
五车间 |
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| AN125连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
|
|
| 磨平面 |
0 |
0.00% |
0.00% |
|
| 钻油孔 |
0 |
0.00% |
0.00% |
|
| 钻小孔 |
0 |
0.00% |
0.00% |
|
| 钻大孔 |
0 |
0.00% |
0.00% |
|
| 车小孔 |
0 |
0.00% |
0.00% |
|
| 车大孔 |
0 |
0.00% |
0.00% |
|
| 磨大孔 |
16 |
8.99% |
8.99% |
|
| 磨小孔 |
31 |
26.40% |
17.42% |
|
| 珩大孔 |
26 |
41.01% |
14.61% |
|
| 珩小孔 |
61 |
75.28% |
34.27% |
|
| 校直 |
0 |
75.28% |
0.00% |
|
| 其它 |
44 |
100.00% |
24.72% |
|
|
| 综合 |
178 |
|
100.00% |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
五车间 |
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|
| 割草机612系列连杆 |
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 磨平面 |
1 |
0.75% |
0.75% |
|
| 钻油孔 |
0 |
0.75% |
0.00% |
|
| 钻小孔 |
0 |
0.75% |
0.00% |
|
| 钻大孔 |
0 |
0.75% |
0.00% |
|
| 车小孔 |
0 |
0.75% |
0.00% |
|
| 车大孔 |
0 |
0.75% |
0.00% |
|
| 磨大孔 |
29 |
22.39% |
21.64% |
|
| 磨小孔 |
71 |
75.37% |
52.99% |
|
| 珩大孔 |
5 |
79.10% |
3.73% |
|
| 珩小孔 |
28 |
100.00% |
20.90% |
|
| 校直 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
134 |
|
100.00% |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
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|
| 生产单位： |
六车间 |
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|
|
| 8012轴 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
10 |
2.97% |
2.97% |
|
| 钻φ3.8孔 |
8 |
5.34% |
2.37% |
|
| 铰φ3.8孔 |
6 |
7.12% |
1.78% |
|
| 精车偏心 |
11 |
10.39% |
3.26% |
|
| 钻φ16.5孔 |
88 |
36.50% |
26.11% |
|
| 车φ16.5孔 |
18 |
41.84% |
5.34% |
|
| 铣扁 |
20 |
47.77% |
5.93% |
|
| 钻φ1、φ2孔 |
12 |
51.34% |
3.56% |
|
| 枪钻 |
10 |
54.30% |
2.97% |
|
| 镗孔 |
8 |
56.68% |
2.37% |
|
| 粗磨 |
37 |
67.66% |
10.98% |
|
| 精磨 |
70 |
88.43% |
20.77% |
|
| 磨偏心 |
19 |
94.07% |
5.64% |
|
| 其它 |
20 |
100.00% |
5.93% |
|
| 综合 |
337 |
|
100.00% |
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
| 减速机轴B |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
|
|
| 精车 |
26 |
20.63% |
20.63% |
|
| 精车外圆 |
14 |
31.75% |
11.11% |
|
| 三级粗磨 |
15 |
43.65% |
11.90% |
|
| 三级精磨 |
45 |
79.37% |
35.71% |
|
| 去毛刺 |
15 |
91.27% |
11.90% |
|
| 其它 |
11 |
100.00% |
8.73% |
|
| 综合 |
126 |
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM、KRF 左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精车 |
31 |
25.41% |
25.41% |
|
|
| U钻 |
1 |
26.23% |
0.82% |
|
|
| 粗车R |
9 |
33.61% |
7.38% |
|
|
| 钻扩攻螺纹 |
29 |
57.38% |
23.77% |
|
|
| 精磨 |
28 |
80.33% |
22.95% |
|
|
| 镗孔 |
15 |
92.62% |
12.30% |
|
|
| 精磨R面 |
0 |
92.62% |
0.00% |
|
|
| 铣键槽 |
8 |
99.18% |
6.56% |
|
|
| 其它 |
1 |
100.00% |
0.82% |
|
|
| 综合 |
122 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM、KRF 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精车 |
12 |
9.23% |
9.23% |
|
|
| U钻 |
1 |
10.00% |
0.77% |
|
|
| 粗车R |
6 |
14.62% |
4.62% |
|
|
| 滚螺纹、键 |
26 |
34.62% |
20.00% |
|
|
| 精磨、空刀 |
33 |
60.00% |
25.38% |
|
|
| 镗孔 |
49 |
97.69% |
37.69% |
|
|
| 精磨R面 |
1 |
98.46% |
0.77% |
|
|
| 钻斜孔 |
1 |
99.23% |
0.77% |
|
|
| 其它 |
1 |
100.00% |
0.77% |
|
|
| 综合 |
130 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|