| 2008年5月份各品种工序废品图 |
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| 生产单位： |
一车间 |
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| K157FM（大长江）左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 校正 |
100 |
57.80% |
57.80% |
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|
| 钻销孔 |
15 |
66.47% |
8.67% |
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| 数控磨 |
15 |
75.14% |
8.67% |
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| 镗孔 |
15 |
83.82% |
8.67% |
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|
| 铣键槽 |
9 |
89.02% |
5.20% |
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| 数控车 |
6 |
92.49% |
3.47% |
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| 插齿 |
3 |
94.22% |
1.73% |
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| 磨锥 |
3 |
95.95% |
1.73% |
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| 车大外圆 |
2 |
97.11% |
1.16% |
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| 粗车R |
1 |
97.69% |
0.58% |
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| 钻工艺孔 |
1 |
98.27% |
0.58% |
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| 滚螺纹 |
1 |
98.84% |
0.58% |
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| 精车R |
1 |
99.42% |
0.58% |
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| 其它 |
1 |
100.00% |
0.58% |
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|
| 压合 |
0 |
100.00% |
0.00% |
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|
|
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| 综合 |
173 |
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|
编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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|
| 生产单位： |
一车间 |
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| K157FM（大长江） 右曲柄 |
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
102 |
50.00% |
50.00% |
|
|
| 数控磨 |
32 |
65.69% |
15.69% |
|
|
| 钻深孔 |
26 |
78.43% |
12.75% |
|
|
| 钻销孔 |
15 |
85.78% |
7.35% |
|
|
| 钻斜孔 |
11 |
91.18% |
5.39% |
|
|
| 镗孔 |
6 |
94.12% |
2.94% |
|
|
| 铣键槽 |
6 |
97.06% |
2.94% |
|
|
| 数控车 |
2 |
98.04% |
0.98% |
|
|
| 粗车R |
2 |
99.02% |
0.98% |
|
|
| 钻工艺孔 |
1 |
99.51% |
0.49% |
|
|
| 车大外圆 |
1 |
100.00% |
0.49% |
|
|
| 滚螺纹 |
0 |
100.00% |
0.00% |
|
|
| 精车R |
0 |
100.00% |
0.00% |
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
204 |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
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|
| 生产单位： |
二车间 |
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| AN125 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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|
|
| 粗车R |
21 |
16.80% |
16.80% |
|
|
| 钻攻3×M6孔 |
19 |
32.00% |
15.20% |
|
|
| 镗孔 |
15 |
44.00% |
12.00% |
|
|
| 数控磨 |
13 |
54.40% |
10.40% |
|
|
| 精磨φ12 |
10 |
62.40% |
8.00% |
|
|
| 钻销孔 |
8 |
68.80% |
6.40% |
|
|
| 精车R |
8 |
75.20% |
6.40% |
|
|
| 滚螺纹 |
6 |
80.00% |
4.80% |
|
|
| 铣扁 |
5 |
84.00% |
4.00% |
|
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| 精车 |
4 |
87.20% |
3.20% |
|
|
| 车孔 |
4 |
90.40% |
3.20% |
|
|
| 铣花键 |
4 |
93.60% |
3.20% |
|
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| 校正 |
4 |
96.80% |
3.20% |
|
|
| 压合 |
3 |
99.20% |
2.40% |
|
|
| 压磨轴套 |
1 |
100.00% |
0.80% |
|
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| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
125 |
|
|
审核： |
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批准： |
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编制： |
宗学珍 |
|
审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
二车间 |
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| AN125系列 右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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|
|
| 滚螺纹 |
15 |
18.52% |
18.52% |
|
|
| 数控磨 |
13 |
34.57% |
16.05% |
|
|
| 钻销孔 |
10 |
46.91% |
12.35% |
|
|
| 车孔 |
10 |
59.26% |
12.35% |
|
|
| 精车 |
9 |
70.37% |
11.11% |
|
|
| 镗孔 |
9 |
81.48% |
11.11% |
|
|
| 铣半圆键 |
6 |
88.89% |
7.41% |
|
|
| 校正 |
5 |
95.06% |
6.17% |
|
|
| 插齿 |
3 |
98.77% |
3.70% |
|
|
| 压合 |
1 |
100.00% |
1.23% |
|
|
| 粗车R |
0 |
100.00% |
0.00% |
|
|
| 精车R |
0 |
100.00% |
0.00% |
|
|
| 精磨φ23 |
0 |
100.00% |
0.00% |
|
|
| 钻铰φ4孔 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
81 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
二车间 |
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| AX100
左曲柄 |
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|
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 校正 |
23 |
34.85% |
34.85% |
|
|
| 镗孔 |
18 |
62.12% |
27.27% |
|
|
| 钻销孔 |
13 |
81.82% |
19.70% |
|
|
| 铣半圆键 |
3 |
86.36% |
4.55% |
|
|
| 数控磨 |
3 |
90.91% |
4.55% |
|
|
| 滚螺纹 |
2 |
93.94% |
3.03% |
|
|
| 精车 |
1 |
95.45% |
1.52% |
|
|
| 粗车R |
1 |
96.97% |
1.52% |
|
|
| 车孔 |
1 |
98.48% |
1.52% |
|
|
| 压合 |
1 |
100.00% |
1.52% |
|
|
| 精车R |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
66 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
二车间 |
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| AX100
右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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|
|
| 校正 |
16 |
50.00% |
50.00% |
|
|
| 镗孔 |
8 |
75.00% |
25.00% |
|
|
| 数控磨 |
3 |
84.38% |
9.38% |
|
|
| 精车 |
2 |
90.63% |
6.25% |
|
|
| 粗车R |
1 |
93.75% |
3.13% |
|
|
| 铣半圆键 |
1 |
96.88% |
3.13% |
|
|
| 压合 |
1 |
100.00% |
3.13% |
|
|
| 钻销孔 |
0 |
100.00% |
0.00% |
|
|
| 车孔 |
0 |
100.00% |
0.00% |
|
|
| 滚螺纹 |
0 |
100.00% |
0.00% |
|
|
| 精车R |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
32 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
三车间 |
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| 8850050001左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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|
| 磨杆 |
63 |
34.05% |
34.05% |
|
|
| 磨孔 |
42 |
56.76% |
22.70% |
|
|
| 车孔 |
22 |
68.65% |
11.89% |
|
|
| 钻销孔 |
17 |
77.84% |
9.19% |
|
|
| 校正 |
17 |
87.03% |
9.19% |
|
|
| 滚螺纹 |
13 |
94.05% |
7.03% |
|
|
| 精车 |
7 |
97.84% |
3.78% |
|
|
| 车R |
2 |
98.92% |
1.08% |
|
|
| 压合 |
2 |
100.00% |
1.08% |
|
|
| 磨底径 |
0 |
100.00% |
0.00% |
|
|
| 磨R |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
185 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
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批准： |
孙成勤 |
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|
| 生产单位： |
三车间 |
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| 8850050001右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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|
| 铣键 |
60 |
35.93% |
35.93% |
|
|
| 磨杆 |
40 |
59.88% |
23.95% |
|
|
| 磨孔 |
22 |
73.05% |
13.17% |
|
|
| 车孔 |
19 |
84.43% |
11.38% |
|
|
| 精车 |
10 |
90.42% |
5.99% |
|
|
| 滚螺纹 |
7 |
94.61% |
4.19% |
|
|
| 钻销孔 |
5 |
97.60% |
2.99% |
|
|
| 校正 |
4 |
100.00% |
2.40% |
|
|
| 车R |
0 |
100.00% |
0.00% |
|
|
| 磨底径 |
0 |
100.00% |
0.00% |
|
|
| 磨R |
0 |
100.00% |
0.00% |
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
167 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
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|
| 生产单位： |
五车间 |
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| 12F6系列连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 珩大孔 |
67 |
30.73% |
30.73% |
|
|
| 珩小孔 |
62 |
59.17% |
28.44% |
|
|
| 磨小孔 |
59 |
86.24% |
27.06% |
|
|
| 磨大孔 |
27 |
98.62% |
12.39% |
|
|
| 磨平面 |
3 |
100.00% |
1.38% |
|
|
| 钻油孔 |
0 |
100.00% |
0.00% |
|
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
|
| 车大孔 |
0 |
100.00% |
0.00% |
|
|
| 校直 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
218 |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
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|
|
|
|
|
|
|
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|
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|
| 生产单位： |
五车间 |
|
|
|
|
| 157FM系列连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 珩小孔 |
117 |
63.59% |
63.59% |
|
|
| 磨小孔 |
28 |
78.80% |
15.22% |
|
|
| 珩大孔 |
22 |
90.76% |
11.96% |
|
|
| 磨大孔 |
17 |
100.00% |
9.24% |
|
|
| 磨平面 |
0 |
100.00% |
0.00% |
|
|
| 钻油孔 |
0 |
100.00% |
0.00% |
|
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
|
| 车大孔 |
0 |
100.00% |
0.00% |
|
|
| 校直 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
|
| 综合 |
184 |
|
100.00% |
|
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| AN125连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
|
|
|
| 珩小孔 |
24 |
29.63% |
29.63% |
|
|
| 珩大孔 |
21 |
55.56% |
25.93% |
|
|
| 其它 |
20 |
80.25% |
24.69% |
|
|
| 磨小孔 |
12 |
95.06% |
14.81% |
|
|
| 磨平面 |
2 |
97.53% |
2.47% |
|
|
| 磨大孔 |
2 |
100.00% |
2.47% |
|
|
| 钻油孔 |
0 |
100.00% |
0.00% |
|
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
|
| 车大孔 |
0 |
100.00% |
0.00% |
|
|
| 校直 |
0 |
100.00% |
0.00% |
|
|
|
| 综合 |
81 |
|
100.00% |
|
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 割草机612系列连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨小孔 |
76 |
34.70% |
34.70% |
|
|
| 磨大孔 |
63 |
63.47% |
28.77% |
|
|
| 珩小孔 |
49 |
85.84% |
22.37% |
|
|
| 珩大孔 |
25 |
97.26% |
11.42% |
|
|
| 校直 |
4 |
99.09% |
1.83% |
|
|
| 磨平面 |
2 |
100.00% |
0.91% |
|
|
| 钻油孔 |
0 |
100.00% |
0.00% |
|
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
|
| 车大孔 |
0 |
100.00% |
0.00% |
|
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
|
| 综合 |
219 |
|
100.00% |
|
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 8012轴 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 钻φ16.5孔 |
138 |
31.01% |
31.01% |
|
|
| 精磨 |
86 |
50.34% |
19.33% |
|
|
| 粗磨 |
53 |
62.25% |
11.91% |
|
|
| 其它 |
25 |
67.87% |
5.62% |
|
|
| 铣扁 |
20 |
72.36% |
4.49% |
|
|
| 精车偏心 |
18 |
76.40% |
4.04% |
|
|
| 磨偏心 |
18 |
80.45% |
4.04% |
|
|
| 车φ16.5孔 |
16 |
84.04% |
3.60% |
|
|
| 枪钻 |
15 |
87.42% |
3.37% |
|
|
| 钻φ1、φ2孔 |
14 |
90.56% |
3.15% |
|
|
| 精车 |
13 |
93.48% |
2.92% |
|
|
| 钻φ3.8孔 |
13 |
96.40% |
2.92% |
|
|
| 铰φ3.8孔 |
8 |
98.20% |
1.80% |
|
|
| 镗孔 |
8 |
100.00% |
1.80% |
|
|
| 综合 |
445 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 减速机轴B |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
|
|
|
| 三级精磨 |
60 |
42.86% |
42.86% |
|
|
| 三级粗磨 |
34 |
67.14% |
24.29% |
|
|
| 精车 |
18 |
80.00% |
12.86% |
|
|
| 精车外圆 |
14 |
90.00% |
10.00% |
|
|
| 其它 |
14 |
100.00% |
10.00% |
|
|
| 去毛刺 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
140 |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM、KRF 左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精车 |
28 |
22.40% |
22.40% |
|
|
| 精磨 |
26 |
43.20% |
20.80% |
|
|
| 镗孔 |
25 |
63.20% |
20.00% |
|
|
| 钻扩攻螺纹 |
20 |
79.20% |
16.00% |
|
|
| 其它 |
9 |
86.40% |
7.20% |
|
|
| U钻 |
8 |
92.80% |
6.40% |
|
|
| 粗车R |
7 |
98.40% |
5.60% |
|
|
| 铣键槽 |
2 |
100.00% |
1.60% |
|
|
| 精磨R面 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
125 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM、KRF 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨、空刀 |
97 |
43.11% |
43.11% |
|
|
| 滚螺纹、键 |
41 |
61.33% |
18.22% |
|
|
| 镗孔 |
27 |
73.33% |
12.00% |
|
|
| U钻 |
16 |
80.44% |
7.11% |
|
|
| 精车 |
15 |
87.11% |
6.67% |
|
|
| 粗车R |
15 |
93.78% |
6.67% |
|
|
| 钻斜孔 |
7 |
96.89% |
3.11% |
|
|
| 其它 |
5 |
99.11% |
2.22% |
|
|
| 精磨R面 |
2 |
100.00% |
0.89% |
|
|
| 综合 |
225 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|