| 2008年6月份各品种工序废品图 |
|
| 生产单位： |
一车间 |
|
|
|
| K157FM（大长江）左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品比 |
废品比例 |
|
|
|
|
|
|
|
|
|
|
| 校正 |
35 |
21.74% |
21.74% |
|
|
|
|
|
|
|
|
|
|
| 数控磨 |
27 |
38.51% |
16.77% |
|
|
|
|
|
|
|
|
|
|
| 钻销孔 |
19 |
50.31% |
11.80% |
|
|
|
|
|
|
|
|
|
|
| 铣键槽 |
17 |
60.87% |
10.56% |
|
|
|
|
|
|
|
|
|
|
| 插齿 |
14 |
69.57% |
8.70% |
|
|
|
|
|
|
|
|
|
|
| 镗孔 |
14 |
78.26% |
8.70% |
|
|
|
|
|
|
|
|
|
|
| 数控车 |
13 |
86.34% |
8.07% |
|
|
|
|
|
|
|
|
|
|
| 滚螺纹 |
8 |
91.30% |
4.97% |
|
|
|
|
|
|
|
|
|
|
| 磨锥 |
5 |
94.41% |
3.11% |
|
|
|
|
|
|
|
|
|
|
| 车大外圆 |
4 |
96.89% |
2.48% |
|
|
|
|
|
|
|
|
|
|
| 压合 |
3 |
98.76% |
1.86% |
|
|
|
|
|
|
|
|
|
|
| 其它 |
2 |
100.00% |
1.24% |
|
|
|
|
|
|
|
|
|
|
| 粗车R |
0 |
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 钻工艺孔 |
0 |
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 精车R |
0 |
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 综合 |
161 |
|
|
|
|
|
|
|
|
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
一车间 |
|
|
|
| K157FM（大长江） 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品比 |
废品比例 |
|
|
|
| 校正 |
58 |
22.14% |
22.14% |
|
|
| 数控磨 |
39 |
37.02% |
14.89% |
|
|
| 钻深孔 |
35 |
50.38% |
13.36% |
|
|
| 钻销孔 |
32 |
62.60% |
12.21% |
|
|
| 镗孔 |
29 |
73.66% |
11.07% |
|
|
| 钻斜孔 |
27 |
83.97% |
10.31% |
|
|
| 铣键槽 |
11 |
88.17% |
4.20% |
|
|
| 车大外圆 |
10 |
91.98% |
3.82% |
|
|
| 滚螺纹 |
8 |
95.04% |
3.05% |
|
|
| 数控车 |
6 |
97.33% |
2.29% |
|
|
| 其它 |
4 |
98.85% |
1.53% |
|
|
| 粗车R |
3 |
100.00% |
1.15% |
|
|
| 钻工艺孔 |
0 |
100.00% |
0.00% |
|
|
| 精车R |
0 |
100.00% |
0.00% |
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
262 |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AN125 左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品比 |
废品比例 |
|
|
|
| 铣花键 |
55 |
33.74% |
33.74% |
|
|
| 数控磨 |
28 |
50.92% |
17.18% |
|
|
| 钻攻3×M6孔 |
24 |
65.64% |
14.72% |
|
|
| 校正 |
20 |
77.91% |
12.27% |
|
|
| 滚螺纹 |
10 |
84.05% |
6.13% |
|
|
| 钻销孔 |
9 |
89.57% |
5.52% |
|
|
| 镗孔 |
7 |
93.87% |
4.29% |
|
|
| 精车 |
6 |
97.55% |
3.68% |
|
|
| 粗车R |
3 |
99.39% |
1.84% |
|
|
| 其它 |
1 |
100.00% |
0.61% |
|
|
| 车孔 |
0 |
100.00% |
0.00% |
|
|
| 铣扁 |
0 |
100.00% |
0.00% |
|
|
| 精车R |
0 |
100.00% |
0.00% |
|
|
| 压磨轴套 |
0 |
100.00% |
0.00% |
|
|
| 精磨φ12 |
0 |
100.00% |
0.00% |
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
163 |
|
|
审核： |
|
批准： |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
| AN125系列 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品比 |
废品比例 |
|
|
|
| 数控磨 |
40 |
45.45% |
45.45% |
|
|
| 校正 |
16 |
63.64% |
18.18% |
|
|
| 钻销孔 |
8 |
72.73% |
9.09% |
|
|
| 精车 |
7 |
80.68% |
7.95% |
|
|
| 钻铰φ4孔 |
6 |
87.50% |
6.82% |
|
|
| 滚螺纹 |
5 |
93.18% |
5.68% |
|
|
| 镗孔 |
3 |
96.59% |
3.41% |
|
|
| 铣半圆键 |
2 |
98.86% |
2.27% |
|
|
| 插齿 |
1 |
100.00% |
1.14% |
|
|
| 粗车R |
0 |
100.00% |
0.00% |
|
|
| 车孔 |
0 |
100.00% |
0.00% |
|
|
| 精车R |
0 |
100.00% |
0.00% |
|
|
| 精磨φ23 |
0 |
100.00% |
0.00% |
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
88 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AX100
左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品比 |
废品比例 |
|
|
| 镗孔 |
15 |
40.54% |
40.54% |
|
|
| 校正 |
11 |
70.27% |
29.73% |
|
|
| 数控磨 |
5 |
83.78% |
13.51% |
|
|
| 铣半圆键 |
3 |
91.89% |
8.11% |
|
|
| 滚螺纹 |
2 |
97.30% |
5.41% |
|
|
| 车孔 |
1 |
100.00% |
2.70% |
|
|
| 精车 |
0 |
100.00% |
0.00% |
|
|
| 钻销孔 |
0 |
100.00% |
0.00% |
|
|
| 粗车R |
0 |
100.00% |
0.00% |
|
|
| 精车R |
0 |
100.00% |
0.00% |
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
37 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AX100
右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品比 |
废品比例 |
|
|
|
| 数控磨 |
18 |
48.65% |
48.65% |
|
|
| 铣半圆键 |
5 |
62.16% |
13.51% |
|
|
| 校正 |
4 |
72.97% |
10.81% |
|
|
| 钻销孔 |
3 |
81.08% |
8.11% |
|
|
| 镗孔 |
3 |
89.19% |
8.11% |
|
|
| 滚螺纹 |
2 |
94.59% |
5.41% |
|
|
| 精车 |
1 |
97.30% |
2.70% |
|
|
| 粗车R |
1 |
100.00% |
2.70% |
|
|
| 车孔 |
0 |
100.00% |
0.00% |
|
|
| 精车R |
0 |
100.00% |
0.00% |
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
37 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 8850050001左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品比 |
废品比例 |
|
|
|
| 磨杆 |
76 |
27.74% |
27.74% |
|
|
| 磨孔 |
52 |
46.72% |
18.98% |
|
|
| 车孔 |
51 |
65.33% |
18.61% |
|
|
| 精车 |
30 |
76.28% |
10.95% |
|
|
| 滚螺纹 |
27 |
86.13% |
9.85% |
|
|
| 校正 |
23 |
94.53% |
8.39% |
|
|
| 钻销孔 |
13 |
99.27% |
4.74% |
|
|
| 车R |
2 |
100.00% |
0.73% |
|
|
| 磨底径 |
0 |
100.00% |
0.00% |
|
|
| 磨R |
0 |
100.00% |
0.00% |
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
274 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 8850050001右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品比 |
废品比例 |
|
|
|
| 铣键 |
75 |
33.48% |
33.48% |
|
|
| 磨杆 |
38 |
50.45% |
16.96% |
|
|
| 磨孔 |
36 |
66.52% |
16.07% |
|
|
| 校正 |
28 |
79.02% |
12.50% |
|
|
| 车孔 |
21 |
88.39% |
9.38% |
|
|
| 精车 |
7 |
91.52% |
3.13% |
|
|
| 钻销孔 |
7 |
94.64% |
3.13% |
|
|
| 车R |
7 |
97.77% |
3.13% |
|
|
| 滚螺纹 |
5 |
100.00% |
2.23% |
|
|
| 磨底径 |
0 |
100.00% |
0.00% |
|
|
| 磨R |
0 |
100.00% |
0.00% |
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
224 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 12F6连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品比 |
废品比例 |
|
|
|
| 珩小孔 |
190 |
62.71% |
62.71% |
|
|
| 磨小孔 |
83 |
90.10% |
27.39% |
|
|
| 磨大孔 |
18 |
96.04% |
5.94% |
|
|
| 珩大孔 |
9 |
99.01% |
2.97% |
|
|
| 磨平面 |
2 |
99.67% |
0.66% |
|
|
| 校直 |
1 |
100.00% |
0.33% |
|
|
| 钻油孔 |
0 |
100.00% |
0.00% |
|
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
|
| 车大孔 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
303 |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 157FM连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品比 |
废品比例 |
|
|
|
| 珩小孔 |
170 |
52.80% |
52.80% |
|
|
| 磨小孔 |
85 |
79.19% |
26.40% |
|
|
| 磨大孔 |
40 |
91.61% |
12.42% |
|
|
| 珩大孔 |
25 |
99.38% |
7.76% |
|
|
| 磨平面 |
1 |
99.69% |
0.31% |
|
|
| 校直 |
1 |
100.00% |
0.31% |
|
|
| 钻油孔 |
0 |
100.00% |
0.00% |
|
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
|
| 车大孔 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
|
| 综合 |
322 |
|
100.00% |
|
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| AN125连杆 |
|
|
|
|
|
| 工序名称 |
废品数 |
累积废品比 |
废品比例 |
|
|
| 珩小孔 |
39 |
48.75% |
48.75% |
|
|
| 磨小孔 |
13 |
65.00% |
16.25% |
|
|
| 磨大孔 |
12 |
80.00% |
15.00% |
|
|
| 磨平面 |
8 |
90.00% |
10.00% |
|
|
| 珩大孔 |
8 |
100.00% |
10.00% |
|
|
| 钻油孔 |
0 |
100.00% |
0.00% |
|
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
|
| 车大孔 |
0 |
100.00% |
0.00% |
|
|
| 校直 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
|
| 综合 |
80 |
|
100.00% |
|
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 割草机612连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品比 |
废品比例 |
|
|
|
| 磨大孔 |
86 |
31.50% |
31.50% |
|
|
| 珩小孔 |
75 |
58.97% |
27.47% |
|
|
| 磨小孔 |
56 |
79.49% |
20.51% |
|
|
| 珩大孔 |
52 |
98.53% |
19.05% |
|
|
| 校直 |
3 |
99.63% |
1.10% |
|
|
| 磨平面 |
1 |
100.00% |
0.37% |
|
|
| 钻油孔 |
0 |
100.00% |
0.00% |
|
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
|
| 车大孔 |
0 |
100.00% |
0.00% |
|
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
|
| 综合 |
273 |
|
100.00% |
|
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 8012轴 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品比 |
废品比例 |
|
|
|
| 钻φ16.5孔 |
130 |
31.03% |
31.03% |
|
|
| 精磨 |
86 |
51.55% |
20.53% |
|
|
| 粗磨 |
51 |
63.72% |
12.17% |
|
|
| 其它 |
24 |
69.45% |
5.73% |
|
|
| 铣扁 |
20 |
74.22% |
4.77% |
|
|
| 磨偏心 |
19 |
78.76% |
4.53% |
|
|
| 精车偏心 |
16 |
82.58% |
3.82% |
|
|
| 镗孔 |
13 |
85.68% |
3.10% |
|
|
| 枪钻 |
12 |
88.54% |
2.86% |
|
|
| 精车 |
11 |
91.17% |
2.63% |
|
|
| 车φ16.5孔 |
11 |
93.79% |
2.63% |
|
|
| 钻φ3.8孔 |
10 |
96.18% |
2.39% |
|
|
| 钻φ1、φ2孔 |
10 |
98.57% |
2.39% |
|
|
| 铰φ3.8孔 |
6 |
100.00% |
1.43% |
|
|
| 综合 |
419 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 减速机轴B |
|
|
|
|
| 工序名称 |
废品数 |
累积废品比 |
|
|
|
| 精车 |
12 |
31.58% |
31.58% |
|
|
| 三级精磨 |
12 |
63.16% |
31.58% |
|
|
| 三级粗磨 |
11 |
92.11% |
28.95% |
|
|
| 其它 |
3 |
100.00% |
7.89% |
|
|
| 精车外圆 |
0 |
100.00% |
0.00% |
|
|
| 去毛刺 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
38 |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM、KRF 左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品比 |
废品比例 |
|
|
|
| 精磨 |
93 |
28.62% |
28.62% |
|
|
| 其它 |
56 |
45.85% |
17.23% |
|
|
| 粗车R |
44 |
59.38% |
13.54% |
|
|
| 镗孔 |
40 |
71.69% |
12.31% |
|
|
| 钻扩攻螺纹 |
39 |
83.69% |
12.00% |
|
|
| 精车 |
38 |
95.38% |
11.69% |
|
|
| U钻 |
10 |
98.46% |
3.08% |
|
|
| 铣键槽 |
5 |
100.00% |
1.54% |
|
|
| 精磨R面 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
325 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM、KRF 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品比 |
废品比例 |
|
|
|
| 精磨、空刀 |
81 |
37.85% |
37.85% |
|
|
| 镗孔 |
52 |
62.15% |
24.30% |
|
|
| 其它 |
35 |
78.50% |
16.36% |
|
|
| 粗车R |
13 |
84.58% |
6.07% |
|
|
| 滚螺纹、键 |
12 |
90.19% |
5.61% |
|
|
| U钻 |
10 |
94.86% |
4.67% |
|
|
| 精车 |
8 |
98.60% |
3.74% |
|
|
| 钻斜孔 |
3 |
100.00% |
1.40% |
|
|
| 精磨R面 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
214 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|