| 2008年7月份各品种工序废品图 |
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| 生产单位： |
一车间 |
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| K157FM（大长江）左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 校正 |
24 |
21.82% |
21.82% |
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| 数控磨 |
20 |
40.00% |
18.18% |
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| 镗孔 |
19 |
57.27% |
17.27% |
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| 插齿 |
12 |
68.18% |
10.91% |
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| 铣键槽 |
12 |
79.09% |
10.91% |
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| 数控车 |
9 |
87.27% |
8.18% |
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| 磨锥 |
6 |
92.73% |
5.45% |
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| 钻销孔 |
4 |
96.36% |
3.64% |
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| 滚螺纹 |
3 |
99.09% |
2.73% |
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| 其它 |
1 |
100.00% |
0.91% |
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| 粗车R |
0 |
100.00% |
0.00% |
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| 钻工艺孔 |
0 |
100.00% |
0.00% |
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| 车大外圆 |
0 |
100.00% |
0.00% |
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| 精车R |
0 |
100.00% |
0.00% |
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| 压合 |
0 |
100.00% |
0.00% |
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| 综合 |
110 |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
一车间 |
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| K157FM（大长江） 右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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|
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| 校正 |
75 |
48.39% |
48.39% |
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| 钻深孔 |
38 |
72.90% |
24.52% |
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| 数控磨 |
13 |
81.29% |
8.39% |
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| 镗孔 |
10 |
87.74% |
6.45% |
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| 钻销孔 |
9 |
93.55% |
5.81% |
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| 数控车 |
4 |
96.13% |
2.58% |
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| 滚螺纹 |
2 |
97.42% |
1.29% |
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| 钻斜孔 |
2 |
98.71% |
1.29% |
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| 铣键槽 |
1 |
99.35% |
0.65% |
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| 其它 |
1 |
100.00% |
0.65% |
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| 粗车R |
0 |
100.00% |
0.00% |
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| 钻工艺孔 |
0 |
100.00% |
0.00% |
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| 车大外圆 |
0 |
100.00% |
0.00% |
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| 精车R |
0 |
100.00% |
0.00% |
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| 压合 |
0 |
100.00% |
0.00% |
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| 综合 |
155 |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
二车间 |
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| AN125 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 铣花键 |
22 |
51.16% |
51.16% |
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| 数控磨 |
8 |
69.77% |
18.60% |
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| 钻攻3×M6孔 |
6 |
83.72% |
13.95% |
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| 精车 |
2 |
88.37% |
4.65% |
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| 钻销孔 |
2 |
93.02% |
4.65% |
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| 滚螺纹 |
2 |
97.67% |
4.65% |
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| 校正 |
1 |
100.00% |
2.33% |
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| 粗车R |
0 |
100.00% |
0.00% |
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| 车孔 |
0 |
100.00% |
0.00% |
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| 铣扁 |
0 |
100.00% |
0.00% |
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| 精车R |
0 |
100.00% |
0.00% |
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| 镗孔 |
0 |
100.00% |
0.00% |
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| 压磨轴套 |
0 |
100.00% |
0.00% |
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| 精磨φ12 |
0 |
100.00% |
0.00% |
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| 压合 |
0 |
100.00% |
0.00% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
43 |
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审核： |
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批准： |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
二车间 |
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| AN125系列 右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控磨 |
12 |
36.36% |
36.36% |
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| 校正 |
6 |
54.55% |
18.18% |
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| 精车 |
4 |
66.67% |
12.12% |
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| 滚螺纹 |
4 |
78.79% |
12.12% |
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| 镗孔 |
3 |
87.88% |
9.09% |
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| 粗车R |
2 |
93.94% |
6.06% |
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| 钻铰φ4孔 |
1 |
96.97% |
3.03% |
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| 铣半圆键 |
1 |
100.00% |
3.03% |
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| 钻销孔 |
0 |
100.00% |
0.00% |
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| 车孔 |
0 |
100.00% |
0.00% |
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| 精车R |
0 |
100.00% |
0.00% |
|
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| 精磨φ23 |
0 |
100.00% |
0.00% |
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| 插齿 |
0 |
100.00% |
0.00% |
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| 压合 |
0 |
100.00% |
0.00% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
33 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
二车间 |
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| AX100
左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 校正 |
5 |
41.67% |
41.67% |
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| 粗车R |
2 |
58.33% |
16.67% |
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| 数控磨 |
2 |
75.00% |
16.67% |
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| 车孔 |
1 |
83.33% |
8.33% |
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| 铣半圆键 |
1 |
91.67% |
8.33% |
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| 精车R |
1 |
100.00% |
8.33% |
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| 精车 |
0 |
100.00% |
0.00% |
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| 钻销孔 |
0 |
100.00% |
0.00% |
|
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| 滚螺纹 |
0 |
100.00% |
0.00% |
|
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| 镗孔 |
0 |
100.00% |
0.00% |
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| 压合 |
0 |
100.00% |
0.00% |
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
12 |
|
100.00% |
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
二车间 |
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| AX100
右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 数控磨 |
6 |
46.15% |
46.15% |
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| 校正 |
3 |
69.23% |
23.08% |
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| 精车 |
2 |
84.62% |
15.38% |
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| 镗孔 |
2 |
100.00% |
15.38% |
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| 钻销孔 |
0 |
100.00% |
0.00% |
|
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| 粗车R |
0 |
100.00% |
0.00% |
|
|
| 车孔 |
0 |
100.00% |
0.00% |
|
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| 铣半圆键 |
0 |
100.00% |
0.00% |
|
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| 滚螺纹 |
0 |
100.00% |
0.00% |
|
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| 精车R |
0 |
100.00% |
0.00% |
|
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| 压合 |
0 |
100.00% |
0.00% |
|
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| 其它 |
0 |
100.00% |
0.00% |
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| 综合 |
13 |
|
100.00% |
|
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
三车间 |
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| 8850050001左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 磨杆 |
65 |
33.85% |
33.85% |
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| 校正 |
46 |
57.81% |
23.96% |
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| 磨孔 |
32 |
74.48% |
16.67% |
|
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| 车孔 |
26 |
88.02% |
13.54% |
|
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| 滚螺纹 |
13 |
94.79% |
6.77% |
|
|
| 钻销孔 |
7 |
98.44% |
3.65% |
|
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| 精车 |
3 |
100.00% |
1.56% |
|
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| 车R |
0 |
100.00% |
0.00% |
|
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| 磨底径 |
0 |
100.00% |
0.00% |
|
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| 磨R |
0 |
100.00% |
0.00% |
|
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| 压合 |
0 |
100.00% |
0.00% |
|
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| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
192 |
|
100.00% |
|
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编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
三车间 |
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| 8850050001右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 校正 |
173 |
50.00% |
50.00% |
|
|
| 铣键 |
67 |
69.36% |
19.36% |
|
|
| 车孔 |
36 |
79.77% |
10.40% |
|
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| 磨孔 |
34 |
89.60% |
9.83% |
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| 磨杆 |
25 |
96.82% |
7.23% |
|
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| 精车 |
9 |
99.42% |
2.60% |
|
|
| 滚螺纹 |
2 |
100.00% |
0.58% |
|
|
| 钻销孔 |
0 |
100.00% |
0.00% |
|
|
| 车R |
0 |
100.00% |
0.00% |
|
|
| 磨底径 |
0 |
100.00% |
0.00% |
|
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| 磨R |
0 |
100.00% |
0.00% |
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
346 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
五车间 |
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| 12F6连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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|
|
| 珩小孔 |
161 |
49.24% |
49.24% |
|
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| 磨小孔 |
95 |
78.29% |
29.05% |
|
|
| 磨大孔 |
35 |
88.99% |
10.70% |
|
|
| 珩大孔 |
34 |
99.39% |
10.40% |
|
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| 磨平面 |
1 |
99.69% |
0.31% |
|
|
| 校直 |
1 |
100.00% |
0.31% |
|
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| 钻油孔 |
0 |
100.00% |
0.00% |
|
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
|
| 车大孔 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
327 |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
五车间 |
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|
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| 157FM连杆 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨小孔 |
82 |
37.10% |
37.10% |
|
|
| 磨大孔 |
58 |
63.35% |
26.24% |
|
|
| 珩小孔 |
55 |
88.24% |
24.89% |
|
|
| 珩大孔 |
25 |
99.55% |
11.31% |
|
|
| 校直 |
1 |
100.00% |
0.45% |
|
|
| 磨平面 |
0 |
100.00% |
0.00% |
|
|
| 钻油孔 |
0 |
100.00% |
0.00% |
|
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
|
| 车大孔 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
|
| 综合 |
221 |
|
100.00% |
|
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
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批准： |
孙成勤 |
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|
|
|
|
|
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|
|
|
|
|
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|
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| 生产单位： |
五车间 |
|
|
|
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| AN125连杆 |
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|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 珩小孔 |
26 |
47.27% |
47.27% |
|
|
| 磨小孔 |
18 |
80.00% |
32.73% |
|
|
| 磨大孔 |
6 |
90.91% |
10.91% |
|
|
| 珩大孔 |
4 |
98.18% |
7.27% |
|
|
| 磨平面 |
1 |
100.00% |
1.82% |
|
|
| 钻油孔 |
0 |
100.00% |
0.00% |
|
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
|
| 车大孔 |
0 |
100.00% |
0.00% |
|
|
| 校直 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
|
| 综合 |
55 |
|
100.00% |
|
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
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|
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|
| 生产单位： |
五车间 |
|
|
|
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| 割草机612连杆 |
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|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 珩小孔 |
209 |
47.72% |
47.72% |
|
|
| 磨小孔 |
97 |
69.86% |
22.15% |
|
|
| 磨大孔 |
83 |
88.81% |
18.95% |
|
|
| 珩大孔 |
46 |
99.32% |
10.50% |
|
|
| 校直 |
2 |
99.77% |
0.46% |
|
|
| 磨平面 |
1 |
100.00% |
0.23% |
|
|
| 钻油孔 |
0 |
100.00% |
0.00% |
|
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
|
| 车大孔 |
0 |
100.00% |
0.00% |
|
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
|
| 综合 |
438 |
|
100.00% |
|
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 8012轴 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 钻φ16.5孔 |
46 |
26.59% |
26.59% |
|
|
| 磨偏心 |
37 |
47.98% |
21.39% |
|
|
| 精磨 |
31 |
65.90% |
17.92% |
|
|
| 其它 |
16 |
75.14% |
9.25% |
|
|
| 枪钻 |
12 |
82.08% |
6.94% |
|
|
| 粗磨 |
9 |
87.28% |
5.20% |
|
|
| 铣扁 |
7 |
91.33% |
4.05% |
|
|
| 精车 |
4 |
93.64% |
2.31% |
|
|
| 精车偏心 |
4 |
95.95% |
2.31% |
|
|
| 钻φ3.8孔 |
3 |
97.69% |
1.73% |
|
|
| 镗孔 |
2 |
98.84% |
1.16% |
|
|
| 车φ16.5孔 |
1 |
99.42% |
0.58% |
|
|
| 钻φ1、φ2孔 |
1 |
100.00% |
0.58% |
|
|
| 铰φ3.8孔 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
173 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 减速机轴B |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精车外圆 |
|
#DIV/0! |
#DIV/0! |
|
|
| 三级粗磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 三级精磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 去毛刺 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
|
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM、KRF 左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
37 |
26.81% |
26.81% |
|
|
| 钻扩攻螺纹 |
28 |
47.10% |
20.29% |
|
|
| 精车 |
25 |
65.22% |
18.12% |
|
|
| 镗孔 |
19 |
78.99% |
13.77% |
|
|
| 粗车R |
13 |
88.41% |
9.42% |
|
|
| U钻 |
11 |
96.38% |
7.97% |
|
|
| 铣键槽 |
2 |
97.83% |
1.45% |
|
|
| 其它 |
2 |
99.28% |
1.45% |
|
|
| 精磨R面 |
1 |
100.00% |
0.72% |
|
|
| 综合 |
138 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM、KRF 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 粗车R |
22 |
20.95% |
20.95% |
|
|
| 滚螺纹、键 |
21 |
40.95% |
20.00% |
|
|
| 精磨、空刀 |
21 |
60.95% |
20.00% |
|
|
| 镗孔 |
19 |
79.05% |
18.10% |
|
|
| 精车 |
11 |
89.52% |
10.48% |
|
|
| U钻 |
5 |
94.29% |
4.76% |
|
|
| 精磨R面 |
3 |
97.14% |
2.86% |
|
|
| 其它 |
2 |
99.05% |
1.90% |
|
|
| 钻斜孔 |
1 |
100.00% |
0.95% |
|
|
| 综合 |
105 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GY6 左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
| 数控磨 |
51 |
43.97% |
43.97% |
|
|
|
| 镗孔 |
35 |
74.14% |
30.17% |
|
|
|
| 滚螺纹 |
13 |
85.34% |
11.21% |
|
|
|
| 校正 |
4 |
88.79% |
3.45% |
|
|
|
| 精车 |
3 |
91.38% |
2.59% |
|
|
|
| 粗车R |
3 |
93.97% |
2.59% |
|
|
|
| 滚键 |
3 |
96.55% |
2.59% |
|
|
|
| 车孔 |
2 |
98.28% |
1.72% |
|
|
|
| 其它 |
2 |
100.00% |
1.72% |
|
|
|
| 钻销孔 |
0 |
100.00% |
0.00% |
|
|
|
| 精车R |
0 |
100.00% |
0.00% |
|
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
|
| 综合 |
116 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GY6右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 滚螺纹 |
41 |
27.33% |
27.33% |
|
|
| 数控磨 |
35 |
50.67% |
23.33% |
|
|
| 镗孔 |
26 |
68.00% |
17.33% |
|
|
| 铣半圆键 |
16 |
78.67% |
10.67% |
|
|
| 校正 |
13 |
87.33% |
8.67% |
|
|
| 精车 |
8 |
92.67% |
5.33% |
|
|
| 粗车R |
5 |
96.00% |
3.33% |
|
|
| 精车R |
3 |
98.00% |
2.00% |
|
|
| 其它 |
2 |
99.33% |
1.33% |
|
|
| 钻销孔 |
1 |
100.00% |
0.67% |
|
|
| 车孔 |
0 |
100.00% |
0.00% |
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
150 |
|
100.00% |
|
|
|
编制： |
宗学珍 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|