| 2008年10月份各品种工序废品图 |
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| 生产单位： |
一车间 |
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|
| K157FM（大长江）左曲柄 |
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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|
| 精磨 |
29 |
33.33% |
33.33% |
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|
|
|
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|
| 铣键槽 |
15 |
50.57% |
17.24% |
|
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|
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|
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|
|
|
| 镗孔 |
14 |
66.67% |
16.09% |
|
|
|
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|
|
|
|
|
| 精车 |
10 |
78.16% |
11.49% |
|
|
|
|
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|
|
|
|
|
| 磨锥 |
9 |
88.51% |
10.34% |
|
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|
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|
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|
|
|
| 插齿 |
6 |
95.40% |
6.90% |
|
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|
| 滚螺纹 |
2 |
97.70% |
2.30% |
|
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|
| U钻 |
1 |
98.85% |
1.15% |
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|
| 压合 |
1 |
100.00% |
1.15% |
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|
| 粗车R |
0 |
100.00% |
0.00% |
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|
| 钻工艺孔 |
0 |
100.00% |
0.00% |
|
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| 车大外圆 |
0 |
100.00% |
0.00% |
|
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|
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| 精车R |
0 |
100.00% |
0.00% |
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|
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|
|
|
|
|
| 校正 |
0 |
100.00% |
0.00% |
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|
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|
|
|
|
|
| 其它 |
0 |
100.00% |
0.00% |
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|
|
|
|
|
|
|
|
| 综合 |
87 |
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|
编制： |
薄延菊 |
|
审核： |
李先玉 |
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批准： |
孙成勤 |
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|
| 生产单位： |
一车间 |
|
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|
| K157FM（大长江） 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
16 |
30.19% |
30.19% |
|
|
| 钻深孔 |
11 |
50.94% |
20.75% |
|
|
| 镗孔 |
9 |
67.92% |
16.98% |
|
|
| U钻 |
7 |
81.13% |
13.21% |
|
|
| 精车 |
6 |
92.45% |
11.32% |
|
|
| 滚螺纹 |
2 |
96.23% |
3.77% |
|
|
| 粗车R |
1 |
98.11% |
1.89% |
|
|
| 校正 |
1 |
100.00% |
1.89% |
|
|
| 钻工艺孔 |
0 |
100.00% |
0.00% |
|
|
| 车大外圆 |
0 |
100.00% |
0.00% |
|
|
| 精车R |
0 |
100.00% |
0.00% |
|
|
| 铣键槽 |
0 |
100.00% |
0.00% |
|
|
| 钻斜孔 |
0 |
100.00% |
0.00% |
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
53 |
|
|
|
|
|
编制： |
薄延菊 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
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|
| 生产单位： |
二车间 |
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| AN125 左曲柄 |
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
10 |
50.00% |
50.00% |
|
|
| 铣花键 |
4 |
70.00% |
20.00% |
|
|
| 滚螺纹 |
3 |
85.00% |
15.00% |
|
|
| 数控磨 |
2 |
95.00% |
10.00% |
|
|
| 其它 |
1 |
100.00% |
5.00% |
|
|
| 精车 |
0 |
100.00% |
0.00% |
|
|
| 钻销孔 |
0 |
100.00% |
0.00% |
|
|
| 粗车R |
0 |
100.00% |
0.00% |
|
|
| 车孔 |
0 |
100.00% |
0.00% |
|
|
| 钻攻3×M6孔 |
0 |
100.00% |
0.00% |
|
|
| 铣扁 |
0 |
100.00% |
0.00% |
|
|
| 精车R |
0 |
100.00% |
0.00% |
|
|
| 镗孔 |
0 |
100.00% |
0.00% |
|
|
| 压磨轴套 |
0 |
100.00% |
0.00% |
|
|
| 精磨φ12 |
0 |
100.00% |
0.00% |
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
20 |
|
|
审核： |
|
批准： |
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|
编制： |
薄延菊 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
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|
| 生产单位： |
二车间 |
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| AN125系列 右曲柄 |
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|
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
3 |
37.50% |
37.50% |
|
|
| 钻销孔 |
1 |
50.00% |
12.50% |
|
|
| 数控磨 |
1 |
62.50% |
12.50% |
|
|
| 镗孔 |
1 |
75.00% |
12.50% |
|
|
| 铣半圆键 |
1 |
87.50% |
12.50% |
|
|
| 插齿 |
1 |
100.00% |
12.50% |
|
|
| 精车 |
0 |
100.00% |
0.00% |
|
|
| 粗车R |
0 |
100.00% |
0.00% |
|
|
| 车孔 |
0 |
100.00% |
0.00% |
|
|
| 滚螺纹 |
0 |
100.00% |
0.00% |
|
|
| 精车R |
0 |
100.00% |
0.00% |
|
|
| 精磨φ23 |
0 |
100.00% |
0.00% |
|
|
| 钻铰φ4孔 |
0 |
100.00% |
0.00% |
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
8 |
|
100.00% |
|
|
|
编制： |
薄延菊 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
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| 生产单位： |
二车间 |
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| AX100
左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精车 |
0 |
#DIV/0! |
#DIV/0! |
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| 钻销孔 |
0 |
#DIV/0! |
#DIV/0! |
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| 粗车R |
0 |
#DIV/0! |
#DIV/0! |
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| 车孔 |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 铣半圆键 |
0 |
#DIV/0! |
#DIV/0! |
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| 滚螺纹 |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 数控磨 |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 镗孔 |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 精车R |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
薄延菊 |
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审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
二车间 |
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| AX100
右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精车 |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 钻销孔 |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 粗车R |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 车孔 |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 铣半圆键 |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 数控磨 |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 镗孔 |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 精车R |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
0 |
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
薄延菊 |
|
审核： |
李先玉 |
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批准： |
孙成勤 |
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| 生产单位： |
三车间 |
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| 8850050001左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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|
|
| 校正 |
51 |
42.50% |
42.50% |
|
|
| 磨孔 |
27 |
65.00% |
22.50% |
|
|
| 车孔 |
20 |
81.67% |
16.67% |
|
|
| 磨杆 |
18 |
96.67% |
15.00% |
|
|
| 钻销孔 |
4 |
100.00% |
3.33% |
|
|
| 精车 |
0 |
100.00% |
0.00% |
|
|
| 车R |
0 |
100.00% |
0.00% |
|
|
| 磨底径 |
0 |
100.00% |
0.00% |
|
|
| 滚螺纹 |
0 |
100.00% |
0.00% |
|
|
| 磨R |
0 |
100.00% |
0.00% |
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
120 |
|
100.00% |
|
|
|
编制： |
薄延菊 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
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|
| 生产单位： |
三车间 |
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| 8850050001右曲柄 |
|
|
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
94 |
58.75% |
58.75% |
|
|
| 铣键 |
23 |
73.13% |
14.38% |
|
|
| 钻销孔 |
21 |
86.25% |
13.13% |
|
|
| 磨孔 |
18 |
97.50% |
11.25% |
|
|
| 车孔 |
4 |
100.00% |
2.50% |
|
|
| 精车 |
0 |
100.00% |
0.00% |
|
|
| 车R |
0 |
100.00% |
0.00% |
|
|
| 磨底径 |
0 |
100.00% |
0.00% |
|
|
| 滚螺纹 |
0 |
100.00% |
0.00% |
|
|
| 磨杆 |
0 |
100.00% |
0.00% |
|
|
| 磨R |
0 |
100.00% |
0.00% |
|
|
| 压合 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
160 |
|
100.00% |
|
|
|
编制： |
薄延菊 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
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|
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|
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|
| 生产单位： |
五车间 |
|
|
|
|
| 12F6连杆 |
|
|
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|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 珩小孔 |
90 |
50.00% |
50.00% |
|
|
| 磨小孔 |
44 |
74.44% |
24.44% |
|
|
| 磨大孔 |
34 |
93.33% |
18.89% |
|
|
| 珩大孔 |
8 |
97.78% |
4.44% |
|
|
| 磨平面 |
4 |
100.00% |
2.22% |
|
|
| 钻油孔 |
0 |
100.00% |
0.00% |
|
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
|
| 车大孔 |
0 |
100.00% |
0.00% |
|
|
| 校直 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
180 |
|
|
|
|
|
编制： |
薄延菊 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 157FM连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨小孔 |
78 |
42.62% |
42.62% |
|
|
| 珩小孔 |
44 |
66.67% |
24.04% |
|
|
| 磨大孔 |
40 |
88.52% |
21.86% |
|
|
| 珩大孔 |
21 |
100.00% |
11.48% |
|
|
| 磨平面 |
0 |
100.00% |
0.00% |
|
|
| 钻油孔 |
0 |
100.00% |
0.00% |
|
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
|
| 车大孔 |
0 |
100.00% |
0.00% |
|
|
| 校直 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
|
| 综合 |
183 |
|
100.00% |
|
|
|
|
|
|
编制： |
薄延菊 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| AN125连杆 |
|
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 珩小孔 |
5 |
41.67% |
41.67% |
|
|
| 磨大孔 |
3 |
66.67% |
25.00% |
|
|
| 磨小孔 |
3 |
91.67% |
25.00% |
|
|
| 珩大孔 |
1 |
100.00% |
8.33% |
|
|
| 磨平面 |
0 |
100.00% |
0.00% |
|
|
| 钻油孔 |
0 |
100.00% |
0.00% |
|
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
|
| 车大孔 |
0 |
100.00% |
0.00% |
|
|
| 校直 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
|
| 综合 |
12 |
|
100.00% |
|
|
|
|
|
|
编制： |
薄延菊 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
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|
|
|
|
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|
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|
| 生产单位： |
五车间 |
|
|
|
|
| 88612连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨小孔 |
41 |
45.05% |
45.05% |
|
|
| 珩小孔 |
26 |
73.63% |
28.57% |
|
|
| 磨大孔 |
16 |
91.21% |
17.58% |
|
|
| 珩大孔 |
5 |
96.70% |
5.49% |
|
|
| 校直 |
2 |
98.90% |
2.20% |
|
|
| 磨平面 |
1 |
100.00% |
1.10% |
|
|
| 钻油孔 |
0 |
100.00% |
0.00% |
|
|
| 钻小孔 |
0 |
100.00% |
0.00% |
|
|
| 钻大孔 |
0 |
100.00% |
0.00% |
|
|
| 车小孔 |
0 |
100.00% |
0.00% |
|
|
| 车大孔 |
0 |
100.00% |
0.00% |
|
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
|
| 综合 |
91 |
|
100.00% |
|
|
|
|
|
|
编制： |
薄延菊 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 8012轴 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 钻φ16.5孔 |
57 |
25.91% |
25.91% |
|
|
| 精磨 |
46 |
46.82% |
20.91% |
|
|
| 粗磨 |
36 |
63.18% |
16.36% |
|
|
| 磨偏心 |
18 |
71.36% |
8.18% |
|
|
| 其它 |
17 |
79.09% |
7.73% |
|
|
| 精车 |
14 |
85.45% |
6.36% |
|
|
| 镗孔 |
8 |
89.09% |
3.64% |
|
|
| 精车偏心 |
6 |
91.82% |
2.73% |
|
|
| 钻φ3.8孔 |
4 |
93.64% |
1.82% |
|
|
| 铣扁 |
4 |
95.45% |
1.82% |
|
|
| 枪钻 |
4 |
97.27% |
1.82% |
|
|
| 铰φ3.8孔 |
3 |
98.64% |
1.36% |
|
|
| 钻φ1、φ2孔 |
2 |
99.55% |
0.91% |
|
|
| 车φ16.5孔 |
1 |
100.00% |
0.45% |
|
|
| 综合 |
220 |
|
100.00% |
|
|
|
编制： |
薄延菊 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 减速机轴B |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精车外圆 |
|
#DIV/0! |
#DIV/0! |
|
|
| 三级粗磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 三级精磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 去毛刺 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
|
|
|
|
编制： |
薄延菊 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM 左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
88 |
34.92% |
34.92% |
|
|
| 镗孔 |
81 |
67.06% |
32.14% |
|
|
| 钻扩攻螺纹 |
29 |
78.57% |
11.51% |
|
|
| 精车 |
28 |
89.68% |
11.11% |
|
|
| 粗车R |
15 |
95.63% |
5.95% |
|
|
| 铣键槽 |
5 |
97.62% |
1.98% |
|
|
| 其它 |
4 |
99.21% |
1.59% |
|
|
| U钻 |
2 |
100.00% |
0.79% |
|
|
| 精磨R面 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
252 |
|
100.00% |
|
|
|
编制： |
薄延菊 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 滚螺纹、键 |
50 |
39.37% |
39.37% |
|
|
| 精磨、空刀 |
33 |
65.35% |
25.98% |
|
|
| 镗孔 |
18 |
79.53% |
14.17% |
|
|
| 精车 |
8 |
85.83% |
6.30% |
|
|
| 粗车R |
8 |
92.13% |
6.30% |
|
|
| U钻 |
4 |
95.28% |
3.15% |
|
|
| 其它 |
4 |
98.43% |
3.15% |
|
|
| 钻斜孔 |
2 |
100.00% |
1.57% |
|
|
| 精磨R面 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
127 |
|
100.00% |
|
|
|
编制： |
薄延菊 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GY6 左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 数控磨 |
13 |
44.83% |
44.83% |
|
|
| U钻 |
10 |
79.31% |
34.48% |
|
|
| 压合 |
3 |
89.66% |
10.34% |
|
|
| 镗孔 |
2 |
96.55% |
6.90% |
|
|
| 精车 |
1 |
100.00% |
3.45% |
|
|
| 粗车R |
0 |
100.00% |
0.00% |
|
|
| 车孔 |
0 |
100.00% |
0.00% |
|
|
| 滚键 |
0 |
100.00% |
0.00% |
|
|
| 滚螺纹 |
0 |
100.00% |
0.00% |
|
|
| 精车R |
0 |
100.00% |
0.00% |
|
|
| 校正 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
29 |
|
100.00% |
|
|
|
编制： |
薄延菊 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GY6右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 数控磨 |
9 |
34.62% |
34.62% |
|
|
| U钻 |
6 |
57.69% |
23.08% |
|
|
| 精车R |
6 |
80.77% |
23.08% |
|
|
| 压合 |
3 |
92.31% |
11.54% |
|
|
| 镗孔 |
2 |
100.00% |
7.69% |
|
|
| 精车 |
0 |
100.00% |
0.00% |
|
|
| 粗车R |
0 |
100.00% |
0.00% |
|
|
| 车孔 |
0 |
100.00% |
0.00% |
|
|
| 铣半圆键 |
0 |
100.00% |
0.00% |
|
|
| 滚螺纹 |
0 |
100.00% |
0.00% |
|
|
| 校正 |
0 |
100.00% |
0.00% |
|
|
| 其它 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
26 |
|
100.00% |
|
|
|
编制： |
薄延菊 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|