                                   
|
|
|
|
|
|
| 生产单位： |
一车间 |
|
|
|
| K157FM（大长江）左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
|
|
|
|
|
|
| 精磨 |
21 |
38.18% |
38.18% |
|
|
|
|
|
|
|
|
|
|
| 校正 |
12 |
60.00% |
21.82% |
|
|
|
|
|
|
|
|
|
|
| 镗孔 |
8 |
74.55% |
14.55% |
|
|
|
|
|
|
|
|
|
|
| 铣键槽 |
7 |
87.27% |
12.73% |
|
|
|
|
|
|
|
|
|
|
| 滚螺纹 |
3 |
92.73% |
5.45% |
|
|
|
|
|
|
|
|
|
|
| 磨锥 |
3 |
98.18% |
5.45% |
|
|
|
|
|
|
|
|
|
|
| 插齿 |
1 |
100.00% |
1.82% |
|
|
|
|
|
|
|
|
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| U钻 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 钻工艺孔 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 车大外圆 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 综合 |
55 |
|
|
|
|
|
|
|
|
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
一车间 |
|
|
|
| K157FM（大长江） 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
17 |
30.36% |
30.36% |
|
|
| 钻深孔 |
14 |
55.36% |
25.00% |
|
|
| 校正 |
13 |
78.57% |
23.21% |
|
|
| 镗孔 |
7 |
91.07% |
12.50% |
|
|
| 钻斜孔 |
3 |
96.43% |
5.36% |
|
|
| U钻 |
2 |
100.00% |
3.57% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 钻工艺孔 |
|
100.00% |
0.00% |
|
|
| 车大外圆 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 铣键槽 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
56 |
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AN125 左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 铣花键 |
11 |
28.21% |
28.21% |
|
|
| 精车 |
6 |
43.59% |
15.38% |
|
|
| 钻攻3×M6孔 |
5 |
56.41% |
12.82% |
|
|
| 其它 |
5 |
69.23% |
12.82% |
|
|
| 数控磨 |
4 |
79.49% |
10.26% |
|
|
| 车孔 |
3 |
87.18% |
7.69% |
|
|
| 钻销孔 |
2 |
92.31% |
5.13% |
|
|
| 滚螺纹 |
2 |
97.44% |
5.13% |
|
|
| 粗车R |
1 |
100.00% |
2.56% |
|
|
| 铣扁 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 压磨轴套 |
|
100.00% |
0.00% |
|
|
| 精磨φ12 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 综合 |
39 |
|
|
审核： |
|
批准： |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
| AN125系列
右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 滚螺纹 |
4 |
26.67% |
26.67% |
|
|
| 数控磨 |
3 |
46.67% |
20.00% |
|
|
| 插齿 |
3 |
66.67% |
20.00% |
|
|
| 铣半圆键 |
2 |
80.00% |
13.33% |
|
|
| 钻销孔 |
1 |
86.67% |
6.67% |
|
|
| 粗车R |
1 |
93.33% |
6.67% |
|
|
| 校正 |
1 |
100.00% |
6.67% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 精磨φ23 |
|
100.00% |
0.00% |
|
|
| 钻铰φ4孔 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
15 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AX100
左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
13 |
52.00% |
52.00% |
|
|
| 镗孔 |
5 |
72.00% |
20.00% |
|
|
| 粗车R |
4 |
88.00% |
16.00% |
|
|
| 精车R |
1 |
92.00% |
4.00% |
|
|
| 精车 |
1 |
96.00% |
4.00% |
|
|
| 车孔 |
1 |
100.00% |
4.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 铣半圆键 |
|
100.00% |
0.00% |
|
|
| 数控磨 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 综合 |
25 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AX100
右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
12 |
44.44% |
44.44% |
|
|
| 滚螺纹 |
7 |
70.37% |
25.93% |
|
|
| 粗车R |
2 |
77.78% |
7.41% |
|
|
| 铣半圆键 |
2 |
85.19% |
7.41% |
|
|
| 数控磨 |
2 |
92.59% |
7.41% |
|
|
| 钻销孔 |
1 |
96.30% |
3.70% |
|
|
| 镗孔 |
1 |
100.00% |
3.70% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
27 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 8850050001左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨杆 |
60 |
30.77% |
30.77% |
|
|
| 校正 |
54 |
58.46% |
27.69% |
|
|
| 车孔 |
45 |
81.54% |
23.08% |
|
|
| 磨孔 |
33 |
98.46% |
16.92% |
|
|
| 滚螺纹 |
3 |
100.00% |
1.54% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 车R |
|
100.00% |
0.00% |
|
|
| 磨底径 |
|
100.00% |
0.00% |
|
|
| 磨R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
195 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 8850050001右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
73 |
35.96% |
35.96% |
|
|
| 铣键 |
59 |
65.02% |
29.06% |
|
|
| 磨杆 |
39 |
84.24% |
19.21% |
|
|
| 磨孔 |
16 |
92.12% |
7.88% |
|
|
| 车孔 |
11 |
97.54% |
5.42% |
|
|
| 滚螺纹 |
5 |
100.00% |
2.46% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 车R |
|
100.00% |
0.00% |
|
|
| 磨底径 |
|
100.00% |
0.00% |
|
|
| 磨R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
203 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 12F6连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 珩大孔 |
35 |
28.93% |
28.93% |
|
|
| 珩小孔 |
34 |
57.02% |
28.10% |
|
|
| 磨小孔 |
33 |
84.30% |
27.27% |
|
|
| 磨大孔 |
18 |
99.17% |
14.88% |
|
|
| 其它 |
1 |
100.00% |
0.83% |
|
|
| 磨平面 |
|
100.00% |
0.00% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
| 综合 |
121 |
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 157FM连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 珩小孔 |
67 |
40.12% |
40.12% |
|
|
| 磨小孔 |
51 |
70.66% |
30.54% |
|
|
| 珩大孔 |
36 |
92.22% |
21.56% |
|
|
| 磨大孔 |
11 |
98.80% |
6.59% |
|
|
| 磨平面 |
2 |
100.00% |
1.20% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
167 |
|
100.00% |
|
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| AN125连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 磨平面 |
|
0.00% |
0.00% |
|
|
| 钻油孔 |
|
0.00% |
0.00% |
|
|
| 钻小孔 |
|
0.00% |
0.00% |
|
|
| 钻大孔 |
|
0.00% |
0.00% |
|
|
| 车小孔 |
|
0.00% |
0.00% |
|
|
| 车大孔 |
|
0.00% |
0.00% |
|
|
| 磨大孔 |
|
0.00% |
0.00% |
|
|
| 磨小孔 |
3 |
100.00% |
100.00% |
|
|
| 珩大孔 |
|
100.00% |
0.00% |
|
|
| 珩小孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
3 |
|
100.00% |
|
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 88612连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨小孔 |
62 |
35.63% |
35.63% |
|
|
| 珩小孔 |
56 |
67.82% |
32.18% |
|
|
| 磨大孔 |
35 |
87.93% |
20.11% |
|
|
| 珩大孔 |
18 |
98.28% |
10.34% |
|
|
| 磨平面 |
3 |
100.00% |
1.72% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
174 |
|
100.00% |
|
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 8012轴 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
73 |
25.61% |
25.61% |
|
|
| 钻φ16.5孔 |
69 |
49.82% |
24.21% |
|
|
| 粗磨 |
40 |
63.86% |
14.04% |
|
|
| 磨偏心 |
27 |
73.33% |
9.47% |
|
|
| 其它 |
26 |
82.46% |
9.12% |
|
|
| 镗孔 |
11 |
86.32% |
3.86% |
|
|
| 精车 |
9 |
89.47% |
3.16% |
|
|
| 车φ16.5孔 |
8 |
92.28% |
2.81% |
|
|
| 钻φ3.8孔 |
7 |
94.74% |
2.46% |
|
|
| 精车偏心 |
5 |
96.49% |
1.75% |
|
|
| 铰φ3.8孔 |
3 |
97.54% |
1.05% |
|
|
| 钻φ1、φ2孔 |
3 |
98.60% |
1.05% |
|
|
| 铣扁 |
2 |
99.30% |
0.70% |
|
|
| 枪钻 |
2 |
100.00% |
0.70% |
|
|
| 综合 |
285 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 减速机轴B |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 三级精磨 |
8 |
38.10% |
38.10% |
|
|
| 精车 |
5 |
61.90% |
23.81% |
|
|
| 三级粗磨 |
5 |
85.71% |
23.81% |
|
|
| 其它 |
3 |
100.00% |
14.29% |
|
|
| 精车外圆 |
0 |
100.00% |
0.00% |
|
|
| 去毛刺 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
21 |
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM
左曲柄(CG系列） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 镗孔 |
79 |
31.35% |
31.35% |
|
|
| 精磨 |
45 |
49.21% |
17.86% |
|
|
| U钻 |
43 |
66.27% |
17.06% |
|
|
| 精车 |
41 |
82.54% |
16.27% |
|
|
| 钻扩攻螺纹 |
38 |
97.62% |
15.08% |
|
|
| 铣键槽 |
5 |
99.60% |
1.98% |
|
|
| 其它 |
1 |
100.00% |
0.40% |
|
|
| 粗车R |
0 |
100.00% |
0.00% |
|
|
| 精磨R面 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
252 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM
右曲柄（CG系列） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| U钻 |
48 |
38.71% |
38.71% |
|
|
| 镗孔 |
31 |
63.71% |
25.00% |
|
|
| 精磨、空刀 |
21 |
80.65% |
16.94% |
|
|
| 滚螺纹、键 |
11 |
89.52% |
8.87% |
|
|
| 钻斜孔 |
6 |
94.35% |
4.84% |
|
|
| 粗车R |
5 |
98.39% |
4.03% |
|
|
| 精车 |
1 |
99.19% |
0.81% |
|
|
| 其它 |
1 |
100.00% |
0.81% |
|
|
| 精磨R面 |
0 |
100.00% |
0.00% |
|
|
| 综合 |
124 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GY6 左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
| 数控磨 |
22 |
46.81% |
46.81% |
|
|
|
| 滚螺纹 |
8 |
63.83% |
17.02% |
|
|
|
| 校正 |
7 |
78.72% |
14.89% |
|
|
|
| 镗孔 |
6 |
91.49% |
12.77% |
|
|
|
| 滚键 |
3 |
97.87% |
6.38% |
|
|
|
| 精车 |
1 |
100.00% |
2.13% |
|
|
|
| U钻 |
|
100.00% |
0.00% |
|
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
47 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GY6右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 数控磨 |
24 |
58.54% |
58.54% |
|
|
| 校正 |
11 |
85.37% |
26.83% |
|
|
| 铣半圆键 |
3 |
92.68% |
7.32% |
|
|
| 镗孔 |
2 |
97.56% |
4.88% |
|
|
| 精车 |
1 |
100.00% |
2.44% |
|
|
| U钻 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
41 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|