                                   
|
|
|
| 生产单位： |
一车间 |
|
|
|
| K157FM（大长江）左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
|
|
|
|
|
|
| 精磨 |
31 |
37.35% |
37.35% |
|
|
|
|
|
|
|
|
|
|
| 镗孔 |
18 |
59.04% |
21.69% |
|
|
|
|
|
|
|
|
|
|
| 铣键槽 |
11 |
72.29% |
13.25% |
|
|
|
|
|
|
|
|
|
|
| 插齿 |
9 |
83.13% |
10.84% |
|
|
|
|
|
|
|
|
|
|
| 精车 |
7 |
91.57% |
8.43% |
|
|
|
|
|
|
|
|
|
|
| 磨锥 |
3 |
95.18% |
3.61% |
|
|
|
|
|
|
|
|
|
|
| 校正 |
3 |
98.80% |
3.61% |
|
|
|
|
|
|
|
|
|
|
| 滚螺纹 |
1 |
100.00% |
1.20% |
|
|
|
|
|
|
|
|
|
|
| U钻 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 钻工艺孔 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 车大外圆 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 综合 |
83 |
|
|
|
|
|
|
|
|
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
一车间 |
|
|
|
| K157FM（大长江） 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 镗孔 |
20 |
27.78% |
27.78% |
|
|
| 精磨 |
18 |
52.78% |
25.00% |
|
|
| 钻深孔 |
14 |
72.22% |
19.44% |
|
|
| 滚螺纹 |
8 |
83.33% |
11.11% |
|
|
| 铣键槽 |
5 |
90.28% |
6.94% |
|
|
| 钻斜孔 |
3 |
94.44% |
4.17% |
|
|
| U钻 |
2 |
97.22% |
2.78% |
|
|
| 校正 |
2 |
100.00% |
2.78% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 钻工艺孔 |
|
100.00% |
0.00% |
|
|
| 车大外圆 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
72 |
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AX100
左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 镗孔 |
10 |
37.04% |
37.04% |
|
|
| 钻销孔 |
4 |
51.85% |
14.81% |
|
|
| 校正 |
4 |
66.67% |
14.81% |
|
|
| 铣半圆键 |
3 |
77.78% |
11.11% |
|
|
| 数控磨 |
3 |
88.89% |
11.11% |
|
|
| 精车 |
1 |
92.59% |
3.70% |
|
|
| 粗车R |
1 |
96.30% |
3.70% |
|
|
| 滚螺纹 |
1 |
100.00% |
3.70% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
27 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AX100
右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 数控磨 |
7 |
31.82% |
31.82% |
|
|
| 车孔 |
5 |
54.55% |
22.73% |
|
|
| 校正 |
5 |
77.27% |
22.73% |
|
|
| 铣半圆键 |
2 |
86.36% |
9.09% |
|
|
| 粗车R |
1 |
90.91% |
4.55% |
|
|
| 滚螺纹 |
1 |
95.45% |
4.55% |
|
|
| 镗孔 |
1 |
100.00% |
4.55% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
22 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 8850050001左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨孔 |
73 |
26.55% |
26.55% |
|
|
| 磨杆 |
69 |
51.64% |
25.09% |
|
|
| 车孔 |
60 |
73.45% |
21.82% |
|
|
| 校正 |
37 |
86.91% |
13.45% |
|
|
| 钻销孔 |
27 |
96.73% |
9.82% |
|
|
| 滚螺纹 |
7 |
99.27% |
2.55% |
|
|
| 精车 |
2 |
100.00% |
0.73% |
|
|
| 车R |
|
100.00% |
0.00% |
|
|
| 磨底径 |
|
100.00% |
0.00% |
|
|
| 磨R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
275 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 8850050001右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨孔 |
73 |
31.33% |
31.33% |
|
|
| 铣键 |
60 |
57.08% |
25.75% |
|
|
| 磨杆 |
37 |
72.96% |
15.88% |
|
|
| 车孔 |
31 |
86.27% |
13.30% |
|
|
| 钻销孔 |
24 |
96.57% |
10.30% |
|
|
| 精车 |
5 |
98.71% |
2.15% |
|
|
| 滚螺纹 |
3 |
100.00% |
1.29% |
|
|
| 车R |
|
100.00% |
0.00% |
|
|
| 磨底径 |
|
100.00% |
0.00% |
|
|
| 磨R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
233 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 12F6连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 珩小孔 |
52 |
40.63% |
40.63% |
|
|
| 磨小孔 |
38 |
70.31% |
29.69% |
|
|
| 磨大孔 |
28 |
92.19% |
21.88% |
|
|
| 珩大孔 |
8 |
98.44% |
6.25% |
|
|
| 其它 |
2 |
100.00% |
1.56% |
|
|
| 磨平面 |
|
100.00% |
0.00% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
| 综合 |
128 |
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 157FM连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 珩小孔 |
44 |
33.08% |
33.08% |
|
|
| 磨小孔 |
41 |
63.91% |
30.83% |
|
|
| 磨大孔 |
26 |
83.46% |
19.55% |
|
|
| 珩大孔 |
21 |
99.25% |
15.79% |
|
|
| 磨平面 |
1 |
100.00% |
0.75% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
133 |
|
100.00% |
|
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| GFC系列（AN125连杆） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 珩小孔 |
66 |
60.00% |
60.00% |
|
|
| 磨小孔 |
19 |
77.27% |
17.27% |
|
|
| 磨大孔 |
13 |
89.09% |
11.82% |
|
|
| 珩大孔 |
6 |
94.55% |
5.45% |
|
|
| 磨平面 |
5 |
99.09% |
4.55% |
|
|
| 其它 |
1 |
100.00% |
0.91% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
110 |
|
100.00% |
|
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 88612连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
|
|
|
| 磨小孔 |
107 |
45.73% |
45.73% |
|
|
| 磨大孔 |
74 |
77.35% |
31.62% |
|
|
| 珩大孔 |
29 |
89.74% |
12.39% |
|
|
| 珩小孔 |
22 |
99.15% |
9.40% |
|
|
| 磨平面 |
2 |
100.00% |
0.85% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
234 |
|
100.00% |
|
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 8012轴 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
46 |
25.84% |
25.84% |
|
|
| 钻φ16.5孔 |
34 |
44.94% |
19.10% |
|
|
| 粗磨 |
31 |
62.36% |
17.42% |
|
|
| 其它 |
27 |
77.53% |
15.17% |
|
|
| 磨偏心 |
14 |
85.39% |
7.87% |
|
|
| 镗孔 |
8 |
89.89% |
4.49% |
|
|
| 精车偏心 |
4 |
92.13% |
2.25% |
|
|
| 精车 |
3 |
93.82% |
1.69% |
|
|
| 铣扁 |
3 |
95.51% |
1.69% |
|
|
| 钻φ3.8孔 |
2 |
96.63% |
1.12% |
|
|
| 铰φ3.8孔 |
2 |
97.75% |
1.12% |
|
|
| 车φ16.5孔 |
2 |
98.88% |
1.12% |
|
|
| 钻φ1、φ2孔 |
2 |
100.00% |
1.12% |
|
|
| 枪钻 |
|
100.00% |
0.00% |
|
|
| 综合 |
178 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 减速机轴B |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 三级精磨 |
13 |
40.63% |
40.63% |
|
|
| 三级粗磨 |
7 |
62.50% |
21.88% |
|
|
| 其它 |
6 |
81.25% |
18.75% |
|
|
| 精车 |
5 |
96.88% |
15.63% |
|
|
| 精车外圆 |
1 |
100.00% |
3.13% |
|
|
| 去毛刺 |
|
100.00% |
0.00% |
|
|
| 综合 |
32 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM 左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
62 |
28.05% |
28.05% |
|
|
| 镗孔 |
48 |
49.77% |
21.72% |
|
|
| 精车 |
32 |
64.25% |
14.48% |
|
|
| 钻扩攻螺纹 |
28 |
76.92% |
12.67% |
|
|
| U钻 |
21 |
86.43% |
9.50% |
|
|
| 精磨R面 |
19 |
95.02% |
8.60% |
|
|
| 其它 |
7 |
98.19% |
3.17% |
|
|
| 铣键槽 |
4 |
100.00% |
1.81% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 综合 |
221 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| U钻 |
61 |
33.52% |
33.52% |
|
|
| 镗孔 |
44 |
57.69% |
24.18% |
|
|
| 精磨、空刀 |
42 |
80.77% |
23.08% |
|
|
| 滚螺纹、键 |
15 |
89.01% |
8.24% |
|
|
| 精磨R面 |
10 |
94.51% |
5.49% |
|
|
| 精车 |
5 |
97.25% |
2.75% |
|
|
| 其它 |
3 |
98.90% |
1.65% |
|
|
| 钻斜孔 |
2 |
100.00% |
1.10% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 综合 |
182 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GFC 左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
| 数控磨 |
24 |
29.27% |
29.27% |
|
|
|
| 滚丝 |
17 |
50.00% |
20.73% |
|
|
|
| 滚键 |
13 |
65.85% |
15.85% |
|
|
|
| 校正 |
11 |
79.27% |
13.41% |
|
|
|
| 精车 |
9 |
90.24% |
10.98% |
|
|
|
| 钻销孔 |
6 |
97.56% |
7.32% |
|
|
|
| 磨R面 |
1 |
98.78% |
1.22% |
|
|
|
| 镗孔 |
1 |
100.00% |
1.22% |
|
|
|
| |
|
100.00% |
0.00% |
|
|
|
| |
|
100.00% |
0.00% |
|
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
82 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
|
| GFC右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 铣半圆键 |
17 |
26.98% |
26.98% |
|
|
| 数控磨 |
17 |
53.97% |
26.98% |
|
|
| 滚螺纹 |
12 |
73.02% |
19.05% |
|
|
| 精车 |
8 |
85.71% |
12.70% |
|
|
| 校正 |
6 |
95.24% |
9.52% |
|
|
| 钻销孔 |
2 |
98.41% |
3.17% |
|
|
| 磨R面 |
1 |
100.00% |
1.59% |
|
|
| U钻 |
|
100.00% |
0.00% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
63 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| 4160479左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 钻销孔 |
87 |
30.53% |
30.53% |
|
|
| 车外端面 |
74 |
56.49% |
25.96% |
|
|
| 数控磨 |
60 |
77.54% |
21.05% |
|
|
| 精车 |
28 |
87.37% |
9.82% |
|
|
| 镗孔 |
25 |
96.14% |
8.77% |
|
|
| 铣半圆键 |
8 |
98.95% |
2.81% |
|
|
| 校正 |
2 |
99.65% |
0.70% |
|
|
| 滚螺纹 |
1 |
100.00% |
0.35% |
|
|
| U钻 |
|
100.00% |
0.00% |
|
|
| 磨R面 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
285 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|