                                   
|
|
|
| 生产单位： |
一车间 |
|
|
|
| K157FM（大长江）左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
|
|
|
|
|
|
| 精磨 |
24 |
37.50% |
37.50% |
|
|
|
|
|
|
|
|
|
|
| 插齿 |
10 |
53.13% |
15.63% |
|
|
|
|
|
|
|
|
|
|
| 精车 |
9 |
67.19% |
14.06% |
|
|
|
|
|
|
|
|
|
|
| 镗孔 |
8 |
79.69% |
12.50% |
|
|
|
|
|
|
|
|
|
|
| 铣键槽 |
5 |
87.50% |
7.81% |
|
|
|
|
|
|
|
|
|
|
| 磨锥 |
3 |
92.19% |
4.69% |
|
|
|
|
|
|
|
|
|
|
| U钻 |
2 |
95.31% |
3.13% |
|
|
|
|
|
|
|
|
|
|
| 校正 |
2 |
98.44% |
3.13% |
|
|
|
|
|
|
|
|
|
|
| 钻工艺孔 |
1 |
100.00% |
1.56% |
|
|
|
|
|
|
|
|
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 车大外圆 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 综合 |
64 |
|
|
|
|
|
|
|
|
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
一车间 |
|
|
|
| K157FM（大长江） 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
10 |
30.30% |
30.30% |
|
|
| 钻深孔 |
9 |
57.58% |
27.27% |
|
|
| 钻斜孔 |
5 |
72.73% |
15.15% |
|
|
| 镗孔 |
3 |
81.82% |
9.09% |
|
|
| 精车 |
2 |
87.88% |
6.06% |
|
|
| U钻 |
2 |
93.94% |
6.06% |
|
|
| 校正 |
2 |
100.00% |
6.06% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 钻工艺孔 |
|
100.00% |
0.00% |
|
|
| 车大外圆 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 铣键槽 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
33 |
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AX100
左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
6 |
46.15% |
46.15% |
|
|
| 铣半圆键 |
5 |
84.62% |
38.46% |
|
|
| 粗车R |
1 |
92.31% |
7.69% |
|
|
| 镗孔 |
1 |
100.00% |
7.69% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 数控磨 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
13 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AX100
右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 数控磨 |
8 |
47.06% |
47.06% |
|
|
| 校正 |
4 |
70.59% |
23.53% |
|
|
| 铣半圆键 |
3 |
88.24% |
17.65% |
|
|
| 粗车R |
1 |
94.12% |
5.88% |
|
|
| 车孔 |
1 |
100.00% |
5.88% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
17 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 8850050001左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨杆 |
31 |
46.97% |
46.97% |
|
|
| 磨孔 |
21 |
78.79% |
31.82% |
|
|
| 校正 |
9 |
92.42% |
13.64% |
|
|
| 钻销孔 |
3 |
96.97% |
4.55% |
|
|
| 车孔 |
1 |
98.48% |
1.52% |
|
|
| 滚螺纹 |
1 |
100.00% |
1.52% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 车R |
|
100.00% |
0.00% |
|
|
| 磨底径 |
|
100.00% |
0.00% |
|
|
| 磨R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
66 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 8850050001右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨孔 |
35 |
46.67% |
46.67% |
|
|
| 车孔 |
13 |
64.00% |
17.33% |
|
|
| 磨杆 |
10 |
77.33% |
13.33% |
|
|
| 校正 |
9 |
89.33% |
12.00% |
|
|
| 钻销孔 |
4 |
94.67% |
5.33% |
|
|
| 铣键 |
4 |
100.00% |
5.33% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 车R |
|
100.00% |
0.00% |
|
|
| 磨底径 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 磨R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
75 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 12F6连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨小孔 |
37 |
37.76% |
37.76% |
|
|
| 珩小孔 |
26 |
64.29% |
26.53% |
|
|
| 珩大孔 |
19 |
83.67% |
19.39% |
|
|
| 磨大孔 |
16 |
100.00% |
16.33% |
|
|
| 磨平面 |
|
100.00% |
0.00% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
98 |
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 157FM连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨小孔 |
77 |
52.03% |
52.03% |
|
|
| 珩小孔 |
32 |
73.65% |
21.62% |
|
|
| 磨平面 |
26 |
91.22% |
17.57% |
|
|
| 珩大孔 |
13 |
100.00% |
8.78% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 磨大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
148 |
|
100.00% |
|
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| GFC系列（AN125连杆） |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 珩小孔 |
76 |
57.58% |
57.58% |
|
|
| 磨小孔 |
27 |
78.03% |
20.45% |
|
|
| 磨大孔 |
24 |
96.21% |
18.18% |
|
|
| 珩大孔 |
2 |
97.73% |
1.52% |
|
|
| 校直 |
2 |
99.24% |
1.52% |
|
|
| 磨平面 |
1 |
100.00% |
0.76% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
132 |
|
100.00% |
|
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 88612连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨小孔 |
75 |
47.77% |
47.77% |
|
|
| 磨大孔 |
44 |
75.80% |
28.03% |
|
|
| 珩小孔 |
28 |
93.63% |
17.83% |
|
|
| 珩大孔 |
8 |
98.73% |
5.10% |
|
|
| 钻油孔 |
2 |
100.00% |
1.27% |
|
|
| 磨平面 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
157 |
|
100.00% |
|
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 8012轴 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
16 |
32.00% |
32.00% |
|
|
| 钻φ16.5孔 |
10 |
52.00% |
20.00% |
|
|
| 粗磨 |
7 |
66.00% |
14.00% |
|
|
| 精车偏心 |
4 |
74.00% |
8.00% |
|
|
| 磨偏心 |
4 |
82.00% |
8.00% |
|
|
| 车φ16.5孔 |
2 |
86.00% |
4.00% |
|
|
| 其它 |
2 |
90.00% |
4.00% |
|
|
| 钻φ3.8孔 |
1 |
92.00% |
2.00% |
|
|
| 铣扁 |
1 |
94.00% |
2.00% |
|
|
| 钻φ1、φ2孔 |
1 |
96.00% |
2.00% |
|
|
| 枪钻 |
1 |
98.00% |
2.00% |
|
|
| 镗孔 |
1 |
100.00% |
2.00% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 铰φ3.8孔 |
|
100.00% |
0.00% |
|
|
| 综合 |
50 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 减速机轴B |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 三级精磨 |
9 |
50.00% |
50.00% |
|
|
| 三级粗磨 |
4 |
72.22% |
22.22% |
|
|
| 精车 |
2 |
83.33% |
11.11% |
|
|
| 其它 |
2 |
94.44% |
11.11% |
|
|
| 精车外圆 |
1 |
100.00% |
5.56% |
|
|
| 去毛刺 |
|
100.00% |
0.00% |
|
|
| 综合 |
18 |
|
|
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM 左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
62 |
35.23% |
35.23% |
|
|
| 钻扩攻螺纹 |
33 |
53.98% |
18.75% |
|
|
| 精车 |
29 |
70.45% |
16.48% |
|
|
| 镗孔 |
29 |
86.93% |
16.48% |
|
|
| 精磨R面 |
15 |
95.45% |
8.52% |
|
|
| 铣键槽 |
4 |
97.73% |
2.27% |
|
|
| U钻 |
2 |
98.86% |
1.14% |
|
|
| 其它 |
2 |
100.00% |
1.14% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 综合 |
176 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 镗孔 |
33 |
33.33% |
33.33% |
|
|
| 精磨、空刀 |
26 |
59.60% |
26.26% |
|
|
| 滚螺纹、键 |
17 |
76.77% |
17.17% |
|
|
| U钻 |
12 |
88.89% |
12.12% |
|
|
| 精车 |
4 |
92.93% |
4.04% |
|
|
| 粗车R |
4 |
96.97% |
4.04% |
|
|
| 其它 |
2 |
98.99% |
2.02% |
|
|
| 钻斜孔 |
1 |
100.00% |
1.01% |
|
|
| 精磨R面 |
|
100.00% |
0.00% |
|
|
| 综合 |
99 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GY6 左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
| 校正 |
20 |
45.45% |
45.45% |
|
|
|
| 数控磨 |
7 |
61.36% |
15.91% |
|
|
|
| 滚螺纹 |
6 |
75.00% |
13.64% |
|
|
|
| U钻 |
4 |
84.09% |
9.09% |
|
|
|
| 精车 |
3 |
90.91% |
6.82% |
|
|
|
| 滚键 |
3 |
97.73% |
6.82% |
|
|
|
| 粗车R |
1 |
100.00% |
2.27% |
|
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
44 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GY6右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
28 |
49.12% |
49.12% |
|
|
| 数控磨 |
16 |
77.19% |
28.07% |
|
|
| 滚螺纹 |
6 |
87.72% |
10.53% |
|
|
| 精车 |
5 |
96.49% |
8.77% |
|
|
| U钻 |
1 |
98.25% |
1.75% |
|
|
| 铣半圆键 |
1 |
100.00% |
1.75% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
57 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GFC 左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
| 数控磨 |
42 |
34.15% |
34.15% |
|
|
|
| 校正 |
41 |
67.48% |
33.33% |
|
|
|
| 滚键 |
14 |
78.86% |
11.38% |
|
|
|
| 精车 |
10 |
86.99% |
8.13% |
|
|
|
| 滚丝 |
9 |
94.31% |
7.32% |
|
|
|
| U钻 |
7 |
100.00% |
5.69% |
|
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
|
| 磨R面 |
|
100.00% |
0.00% |
|
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
123 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
|
| GFC右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
19 |
33.93% |
33.93% |
|
|
| 数控磨 |
14 |
58.93% |
25.00% |
|
|
| 铣半圆键 |
9 |
75.00% |
16.07% |
|
|
| 精车R |
7 |
87.50% |
12.50% |
|
|
| 滚螺纹 |
5 |
96.43% |
8.93% |
|
|
| U钻 |
2 |
100.00% |
3.57% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 磨R面 |
|
100.00% |
0.00% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
56 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| 4160479左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 钻销孔 |
18 |
45.00% |
45.00% |
|
|
| 数控磨 |
10 |
70.00% |
25.00% |
|
|
| 车外端面 |
5 |
82.50% |
12.50% |
|
|
| 铣半圆键 |
4 |
92.50% |
10.00% |
|
|
| 校正 |
3 |
100.00% |
7.50% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| U钻 |
|
100.00% |
0.00% |
|
|
| 磨R面 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
40 |
|
100.00% |
|
|
|
编制： |
王瑞花 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|