                                   
|
|
|
| 生产单位： |
一车间 |
|
|
|
| K157FM（大长江）左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
|
|
|
|
|
|
| 精磨 |
15 |
34.88% |
34.88% |
|
|
|
|
|
|
|
|
|
|
| 镗孔 |
9 |
55.81% |
20.93% |
|
|
|
|
|
|
|
|
|
|
| 精车 |
6 |
69.77% |
13.95% |
|
|
|
|
|
|
|
|
|
|
| 铣键槽 |
5 |
81.40% |
11.63% |
|
|
|
|
|
|
|
|
|
|
| 插齿 |
3 |
88.37% |
6.98% |
|
|
|
|
|
|
|
|
|
|
| U钻 |
2 |
93.02% |
4.65% |
|
|
|
|
|
|
|
|
|
|
| 磨锥 |
2 |
97.67% |
4.65% |
|
|
|
|
|
|
|
|
|
|
| 其它 |
1 |
100.00% |
2.33% |
|
|
|
|
|
|
|
|
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 钻工艺孔 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 综合 |
43 |
|
|
|
|
|
|
|
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
一车间 |
|
|
|
| K157FM（大长江） 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
11 |
36.67% |
36.67% |
|
|
| 镗孔 |
10 |
70.00% |
33.33% |
|
|
| U钻 |
3 |
80.00% |
10.00% |
|
|
| 精车 |
2 |
86.67% |
6.67% |
|
|
| 滚螺纹 |
2 |
93.33% |
6.67% |
|
|
| 钻深孔 |
1 |
96.67% |
3.33% |
|
|
| 铣键槽 |
1 |
100.00% |
3.33% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 钻工艺孔 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 钻斜孔 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
30 |
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AN125 左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 钻攻3×M6孔 |
15 |
30.61% |
30.61% |
|
|
| 镗孔 |
13 |
57.14% |
26.53% |
|
|
| 数控磨 |
12 |
81.63% |
24.49% |
|
|
| 铣花键 |
7 |
95.92% |
14.29% |
|
|
| 精车 |
1 |
97.96% |
2.04% |
|
|
| 校正 |
1 |
100.00% |
2.04% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 铣扁 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压磨轴套 |
|
100.00% |
0.00% |
|
|
| 精磨φ12 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
49 |
|
|
审核： |
|
批准： |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
| AN125系列 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 数控磨 |
10 |
62.50% |
62.50% |
|
|
| 插齿 |
3 |
81.25% |
18.75% |
|
|
| 车孔 |
1 |
87.50% |
6.25% |
|
|
| 铣半圆键 |
1 |
93.75% |
6.25% |
|
|
| 校正 |
1 |
100.00% |
6.25% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 精磨φ23 |
|
100.00% |
0.00% |
|
|
| 钻铰φ4孔 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
16 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AX100
左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 数控磨 |
6 |
50.00% |
50.00% |
|
|
| 校正 |
3 |
75.00% |
25.00% |
|
|
| 车孔 |
1 |
83.33% |
8.33% |
|
|
| 滚螺纹 |
1 |
91.67% |
8.33% |
|
|
| 镗孔 |
1 |
100.00% |
8.33% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 铣半圆键 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
12 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AX100
右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 数控磨 |
7 |
41.18% |
41.18% |
|
|
| 校正 |
4 |
64.71% |
23.53% |
|
|
| 镗孔 |
3 |
82.35% |
17.65% |
|
|
| 粗车R |
1 |
88.24% |
5.88% |
|
|
| 车孔 |
1 |
94.12% |
5.88% |
|
|
| 精车R |
1 |
100.00% |
5.88% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 铣半圆键 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
17 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| 847026左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 钻销孔 |
4 |
36.36% |
36.36% |
|
|
| 校正 |
2 |
54.55% |
18.18% |
|
|
| 铣半圆键 |
1 |
63.64% |
9.09% |
|
|
| 数控磨 |
1 |
72.73% |
9.09% |
|
|
| 镗孔 |
1 |
81.82% |
9.09% |
|
|
| 精车R |
1 |
90.91% |
9.09% |
|
|
| 其它 |
1 |
100.00% |
9.09% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 综合 |
11 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| 847026右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 滚螺纹 |
2 |
28.57% |
28.57% |
|
|
| 镗孔 |
2 |
57.14% |
28.57% |
|
|
| 校正 |
2 |
85.71% |
28.57% |
|
|
| 车孔 |
1 |
100.00% |
14.29% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 铣半圆键 |
|
100.00% |
0.00% |
|
|
| 数控磨 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
7 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| 848776/848773左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
27 |
57.45% |
57.45% |
|
|
| 数控磨 |
10 |
78.72% |
21.28% |
|
|
| 镗孔 |
8 |
95.74% |
17.02% |
|
|
| 钻销孔 |
1 |
97.87% |
2.13% |
|
|
| 精车 |
1 |
100.00% |
2.13% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 铣半圆键 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 综合 |
47 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| 848776/848773右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
28 |
68.29% |
68.29% |
|
|
| 数控磨 |
7 |
85.37% |
17.07% |
|
|
| 铣半圆键 |
5 |
97.56% |
12.20% |
|
|
| 镗孔 |
1 |
100.00% |
2.44% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
41 |
|
585.71% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
|
8850050001左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 钻销孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 车孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨底径 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨杆 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨R |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
|
8850050001右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 钻销孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 车孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 铣键 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨底径 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨杆 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨R |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
|
| SC4160479左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
33 |
45.83% |
45.83% |
|
|
| 铣键 |
18 |
70.83% |
25.00% |
|
|
| 磨孔 |
6 |
79.17% |
8.33% |
|
|
| 钻销孔 |
5 |
86.11% |
6.94% |
|
|
| 车R |
5 |
93.06% |
6.94% |
|
|
| 磨底径 |
3 |
97.22% |
4.17% |
|
|
| 精车 |
1 |
98.61% |
1.39% |
|
|
| 滚螺纹 |
1 |
100.00% |
1.39% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
72 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 4191248左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 车孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨底径 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨R |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 4191248右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 车孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 铣键 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨底径 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨R |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
|
| 12F6连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨小孔 |
106 |
51.96% |
51.96% |
|
|
| 珩小孔 |
47 |
75.00% |
23.04% |
|
|
| 磨大孔 |
32 |
90.69% |
15.69% |
|
|
| 珩大孔 |
16 |
98.53% |
7.84% |
|
|
| 其它 |
2 |
99.51% |
0.98% |
|
|
| 磨平面 |
1 |
100.00% |
0.49% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
| 综合 |
204 |
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 157FM连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨小孔 |
116 |
38.80% |
38.80% |
|
|
| 磨大孔 |
79 |
65.22% |
26.42% |
|
|
| 珩小孔 |
73 |
89.63% |
24.41% |
|
|
| 珩大孔 |
23 |
97.32% |
7.69% |
|
|
| 其它 |
5 |
99.00% |
1.67% |
|
|
| 磨平面 |
3 |
100.00% |
1.00% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
299 |
|
100.00% |
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| GFC系列 |
|
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 珩小孔 |
54 |
62.07% |
62.07% |
|
|
| 磨小孔 |
23 |
88.51% |
26.44% |
|
|
| 磨大孔 |
6 |
95.40% |
6.90% |
|
|
| 珩大孔 |
3 |
98.85% |
3.45% |
|
|
| 磨平面 |
1 |
100.00% |
1.15% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
87 |
|
100.00% |
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 8861200001连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨大孔 |
4 |
57.14% |
57.14% |
|
|
| 磨小孔 |
2 |
85.71% |
28.57% |
|
|
| 珩小孔 |
1 |
100.00% |
14.29% |
|
|
| 磨平面 |
|
100.00% |
0.00% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 珩大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
7 |
|
100.00% |
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 847026连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 珩小孔 |
6 |
50.00% |
50.00% |
|
|
| 其它 |
4 |
83.33% |
33.33% |
|
|
| 磨平面 |
1 |
91.67% |
8.33% |
|
|
| 钻大孔 |
1 |
100.00% |
8.33% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 磨大孔 |
|
100.00% |
0.00% |
|
|
| 磨小孔 |
|
100.00% |
0.00% |
|
|
| 珩大孔 |
|
100.00% |
0.00% |
|
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
12 |
|
100.00% |
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 8012轴 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
48 |
35.82% |
35.82% |
|
|
| 粗磨 |
19 |
50.00% |
14.18% |
|
|
| 钻φ16.5孔 |
14 |
60.45% |
10.45% |
|
|
| 其它 |
14 |
70.90% |
10.45% |
|
|
| 磨偏心 |
11 |
79.10% |
8.21% |
|
|
| 铣扁 |
5 |
82.84% |
3.73% |
|
|
| 钻φ1、φ2孔 |
5 |
86.57% |
3.73% |
|
|
| 枪钻 |
5 |
90.30% |
3.73% |
|
|
| 钻φ3.8孔 |
3 |
92.54% |
2.24% |
|
|
| 镗孔 |
3 |
94.78% |
2.24% |
|
|
| 精车 |
2 |
96.27% |
1.49% |
|
|
| 铰φ3.8孔 |
2 |
97.76% |
1.49% |
|
|
| 车φ16.5孔 |
2 |
99.25% |
1.49% |
|
|
| 精车偏心 |
1 |
100.00% |
0.75% |
|
|
| 综合 |
134 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 减速机轴B |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精车外圆 |
|
#DIV/0! |
#DIV/0! |
|
|
| 三级粗磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 三级精磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 去毛刺 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
|
| 157FM 左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
53 |
37.59% |
37.59% |
|
|
| 镗孔 |
45 |
69.50% |
31.91% |
|
|
| 钻扩攻螺纹 |
16 |
80.85% |
11.35% |
|
|
| 精车 |
12 |
89.36% |
8.51% |
|
|
| U钻 |
6 |
93.62% |
4.26% |
|
|
| 铣键槽 |
6 |
97.87% |
4.26% |
|
|
| 精车R |
3 |
100.00% |
2.13% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
141 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 镗孔 |
36 |
50.70% |
50.70% |
|
|
| 精磨、空刀 |
20 |
78.87% |
28.17% |
|
|
| 滚螺纹、键 |
6 |
87.32% |
8.45% |
|
|
| U钻 |
5 |
94.37% |
7.04% |
|
|
| 精车 |
2 |
97.18% |
2.82% |
|
|
| 精车R |
1 |
98.59% |
1.41% |
|
|
| 钻斜孔 |
1 |
100.00% |
1.41% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
71 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GY6+HA1左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
| 压合 |
4 |
57.14% |
57.14% |
|
|
|
| 镗孔 |
2 |
85.71% |
28.57% |
|
|
|
| 数控磨 |
1 |
100.00% |
14.29% |
|
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
|
| U钻 |
|
100.00% |
0.00% |
|
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
|
| 滚键 |
|
100.00% |
0.00% |
|
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
7 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GY6+HA1右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 压合 |
11 |
23.91% |
23.91% |
|
|
| U钻 |
9 |
43.48% |
19.57% |
|
|
| 滚螺纹 |
9 |
63.04% |
19.57% |
|
|
| 数控磨 |
7 |
78.26% |
15.22% |
|
|
| 铣半圆键 |
5 |
89.13% |
10.87% |
|
|
| 镗孔 |
3 |
95.65% |
6.52% |
|
|
| 粗车R |
2 |
100.00% |
4.35% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
46 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GFC 左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
| 压合 |
15 |
40.54% |
40.54% |
|
|
|
| 滚花键 |
7 |
59.46% |
18.92% |
|
|
|
| 滚螺纹 |
6 |
75.68% |
16.22% |
|
|
|
| 镗孔 |
4 |
86.49% |
10.81% |
|
|
|
| 数控磨 |
3 |
94.59% |
8.11% |
|
|
|
| U钻 |
2 |
100.00% |
5.41% |
|
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
|
| 精磨R |
|
100.00% |
0.00% |
|
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
|
| 其他 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
37 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
|
| GFC右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 压合 |
38 |
59.38% |
59.38% |
|
|
| 滚螺纹 |
8 |
71.88% |
12.50% |
|
|
| 精磨R |
7 |
82.81% |
10.94% |
|
|
| 铣半圆键 |
4 |
89.06% |
6.25% |
|
|
| 车凹 |
4 |
95.31% |
6.25% |
|
|
| 精车 |
3 |
100.00% |
4.69% |
|
|
| U钻 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 数控磨 |
|
100.00% |
0.00% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 其他 |
|
100.00% |
0.00% |
|
|
| 综合 |
64 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| 4160479左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| U钻 |
|
#DIV/0! |
#DIV/0! |
|
|
| 钻销孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨R面 |
|
#DIV/0! |
#DIV/0! |
|
|
| 铣半圆键 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 数控磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 镗孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 车外端面 |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|