                                                                                                     
|
|
|
| 生产单位： |
一车间 |
|
|
|
| K157FM（大长江）左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
|
|
|
|
|
|
| 精磨 |
21 |
35.00% |
35.00% |
|
|
|
|
|
|
|
|
|
|
| 镗孔 |
11 |
53.33% |
18.33% |
|
|
|
|
|
|
|
|
|
|
| 精车 |
9 |
68.33% |
15.00% |
|
|
|
|
|
|
|
|
|
|
| 插齿 |
9 |
83.33% |
15.00% |
|
|
|
|
|
|
|
|
|
|
| U钻 |
4 |
90.00% |
6.67% |
|
|
|
|
|
|
|
|
|
|
| 铣键槽 |
3 |
95.00% |
5.00% |
|
|
|
|
|
|
|
|
|
|
| 磨锥 |
2 |
98.33% |
3.33% |
|
|
|
|
|
|
|
|
|
|
| 其它 |
1 |
100.00% |
1.67% |
|
|
|
|
|
|
|
|
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 钻工艺孔 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 综合 |
60 |
|
|
|
|
|
|
|
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
一车间 |
|
|
|
| K157FM（大长江） 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
10 |
26.32% |
26.32% |
|
|
| 钻深孔 |
9 |
50.00% |
23.68% |
|
|
| 镗孔 |
7 |
68.42% |
18.42% |
|
|
| 滚螺纹 |
4 |
78.95% |
10.53% |
|
|
| 钻斜孔 |
4 |
89.47% |
10.53% |
|
|
| 其它 |
3 |
97.37% |
7.89% |
|
|
| U钻 |
1 |
100.00% |
2.63% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 钻工艺孔 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 铣键槽 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 综合 |
38 |
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AN125
左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
7 |
58.33% |
58.33% |
|
|
| 精车 |
3 |
83.33% |
25.00% |
|
|
| 钻攻3×M6孔 |
1 |
91.67% |
8.33% |
|
|
| 滚螺纹 |
1 |
100.00% |
8.33% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 铣扁 |
|
100.00% |
0.00% |
|
|
| 铣花键 |
|
100.00% |
0.00% |
|
|
| 数控磨 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 压磨轴套 |
|
100.00% |
0.00% |
|
|
| 精磨φ12 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
12 |
|
|
审核： |
|
批准： |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
| AN125系列 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精车 |
|
0.00% |
0.00% |
|
|
| 钻销孔 |
|
0.00% |
0.00% |
|
|
| 粗车R |
|
0.00% |
0.00% |
|
|
| 车孔 |
|
0.00% |
0.00% |
|
|
| 滚螺纹 |
|
0.00% |
0.00% |
|
|
| 数控磨 |
|
0.00% |
0.00% |
|
|
| 精车R |
|
0.00% |
0.00% |
|
|
| 镗孔 |
|
0.00% |
0.00% |
|
|
| 精磨φ23 |
|
0.00% |
0.00% |
|
|
| 钻铰φ4孔 |
|
0.00% |
0.00% |
|
|
| 铣半圆键 |
|
0.00% |
0.00% |
|
|
| 插齿 |
7 |
100.00% |
100.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
7 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AX100
左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精车 |
|
0.00% |
0.00% |
|
|
| 钻销孔 |
|
0.00% |
0.00% |
|
|
| 粗车R |
|
0.00% |
0.00% |
|
|
| 车孔 |
|
0.00% |
0.00% |
|
|
| 铣半圆键 |
|
0.00% |
0.00% |
|
|
| 滚螺纹 |
|
0.00% |
0.00% |
|
|
| 数控磨 |
1 |
100.00% |
100.00% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
1 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AX100 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 钻销孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 粗车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 车孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 铣半圆键 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 数控磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 镗孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
|
| 847026左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
7 |
41.18% |
41.18% |
|
|
| 镗孔 |
3 |
58.82% |
17.65% |
|
|
| 精车 |
2 |
70.59% |
11.76% |
|
|
| 车孔 |
2 |
82.35% |
11.76% |
|
|
| 数控磨 |
2 |
94.12% |
11.76% |
|
|
| 其它 |
1 |
100.00% |
5.88% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 铣半圆键 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 综合 |
17 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| 847026右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 镗孔 |
10 |
55.56% |
55.56% |
|
|
| 数控磨 |
5 |
83.33% |
27.78% |
|
|
| 校正 |
2 |
94.44% |
11.11% |
|
|
| 精车 |
1 |
100.00% |
5.56% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 铣半圆键 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
18 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| 848776/848773左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
35 |
53.03% |
53.03% |
|
|
| 数控磨 |
9 |
66.67% |
13.64% |
|
|
| 镗孔 |
6 |
75.76% |
9.09% |
|
|
| 压合 |
4 |
81.82% |
6.06% |
|
|
| 其它 |
4 |
87.88% |
6.06% |
|
|
| 精车 |
3 |
92.42% |
4.55% |
|
|
| 钻销孔 |
3 |
96.97% |
4.55% |
|
|
| 车孔 |
2 |
100.00% |
3.03% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 铣半圆键 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 综合 |
66 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| 848776/848773右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
38 |
80.85% |
80.85% |
|
|
| 精车 |
2 |
85.11% |
4.26% |
|
|
| 车孔 |
2 |
89.36% |
4.26% |
|
|
| 数控磨 |
2 |
93.62% |
4.26% |
|
|
| 镗孔 |
2 |
97.87% |
4.26% |
|
|
| 滚螺纹 |
1 |
100.00% |
2.13% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 铣半圆键 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
47 |
|
261.11% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 8850050001左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨孔 |
20 |
43.48% |
43.48% |
|
|
| 磨杆 |
16 |
78.26% |
34.78% |
|
|
| 车孔 |
7 |
93.48% |
15.22% |
|
|
| 钻销孔 |
2 |
97.83% |
4.35% |
|
|
| 其它 |
1 |
100.00% |
2.17% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 磨底径 |
|
100.00% |
0.00% |
|
|
| 磨R |
|
100.00% |
0.00% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 车R |
|
100.00% |
0.00% |
|
|
| 综合 |
46 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 8850050001右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨杆 |
25 |
49.02% |
49.02% |
|
|
| 磨孔 |
17 |
82.35% |
33.33% |
|
|
| 铣键 |
4 |
90.20% |
7.84% |
|
|
| 精车 |
3 |
96.08% |
5.88% |
|
|
| 钻销孔 |
2 |
100.00% |
3.92% |
|
|
| 车R |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 磨底径 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 磨R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
51 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| SC4160479左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 钻销孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 车孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨底径 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 铣键 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 4191248左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 车孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨底径 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨R |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 4191248右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 车孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 铣键 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨底径 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨R |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
|
| 12F6连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨小孔 |
103 |
49.28% |
49.28% |
|
|
| 磨大孔 |
56 |
76.08% |
26.79% |
|
|
| 珩小孔 |
32 |
91.39% |
15.31% |
|
|
| 珩大孔 |
18 |
100.00% |
8.61% |
|
|
| 磨平面 |
|
100.00% |
0.00% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
209 |
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 157FM连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨小孔 |
117 |
38.61% |
38.61% |
|
|
| 珩大孔 |
73 |
62.71% |
24.09% |
|
|
| 磨大孔 |
70 |
85.81% |
23.10% |
|
|
| 珩小孔 |
40 |
99.01% |
13.20% |
|
|
| 其它 |
2 |
99.67% |
0.66% |
|
|
| 磨平面 |
1 |
100.00% |
0.33% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
303 |
|
100.00% |
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| GFC系列 |
|
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 珩小孔 |
41 |
60.29% |
60.29% |
|
|
| 磨大孔 |
14 |
80.88% |
20.59% |
|
|
| 磨小孔 |
12 |
98.53% |
17.65% |
|
|
| 珩大孔 |
1 |
100.00% |
1.47% |
|
|
| 磨平面 |
|
100.00% |
0.00% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
68 |
|
100.00% |
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 8861200001连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨大孔 |
7 |
43.75% |
43.75% |
|
|
| 磨小孔 |
6 |
81.25% |
37.50% |
|
|
| 珩大孔 |
3 |
100.00% |
18.75% |
|
|
| 磨平面 |
|
100.00% |
0.00% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 珩小孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
16 |
|
100.00% |
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 847026连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 珩大孔 |
10 |
62.50% |
62.50% |
|
|
| 珩小孔 |
4 |
87.50% |
25.00% |
|
|
| 磨小孔 |
2 |
100.00% |
12.50% |
|
|
| 其它 |
1 |
106.25% |
6.25% |
|
|
| 磨平面 |
|
106.25% |
0.00% |
|
|
| 钻油孔 |
|
106.25% |
0.00% |
|
|
| 钻小孔 |
|
106.25% |
0.00% |
|
|
| 钻大孔 |
|
106.25% |
0.00% |
|
|
| 车小孔 |
|
106.25% |
0.00% |
|
|
| 车大孔 |
|
106.25% |
0.00% |
|
|
| 磨大孔 |
|
106.25% |
0.00% |
|
|
|
| 校直 |
|
106.25% |
0.00% |
|
|
|
| 综合 |
17 |
|
106.25% |
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 8012轴 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
47 |
36.72% |
36.72% |
|
|
| 粗磨 |
19 |
51.56% |
14.84% |
|
|
| 磨偏心 |
12 |
60.94% |
9.38% |
|
|
| 其它 |
12 |
70.31% |
9.38% |
|
|
| 钻φ16.5孔 |
11 |
78.91% |
8.59% |
|
|
| 镗孔 |
5 |
82.81% |
3.91% |
|
|
| 精车 |
3 |
85.16% |
2.34% |
|
|
| 钻φ3.8孔 |
3 |
87.50% |
2.34% |
|
|
| 铰φ3.8孔 |
3 |
89.84% |
2.34% |
|
|
| 精车偏心 |
3 |
92.19% |
2.34% |
|
|
| 车φ16.5孔 |
3 |
94.53% |
2.34% |
|
|
| 钻φ1、φ2孔 |
3 |
96.88% |
2.34% |
|
|
| 枪钻 |
3 |
99.22% |
2.34% |
|
|
| 铣扁 |
1 |
100.00% |
0.78% |
|
|
| 综合 |
128 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 减速机轴B |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精车外圆 |
|
#DIV/0! |
#DIV/0! |
|
|
| 三级粗磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 三级精磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 去毛刺 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
|
| 157FM
左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
51 |
39.23% |
39.23% |
|
|
| 精车 |
23 |
56.92% |
17.69% |
|
|
| 镗孔 |
20 |
72.31% |
15.38% |
|
|
| 精车R |
10 |
80.00% |
7.69% |
|
|
| 钻扩攻螺纹 |
9 |
86.92% |
6.92% |
|
|
| 铣键槽 |
9 |
93.85% |
6.92% |
|
|
| U钻 |
7 |
99.23% |
5.38% |
|
|
| 其它 |
1 |
100.00% |
0.77% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 综合 |
130 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM
右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 镗孔 |
28 |
30.77% |
30.77% |
|
|
| 精磨、空刀 |
26 |
59.34% |
28.57% |
|
|
| 滚螺纹、键 |
21 |
82.42% |
23.08% |
|
|
| 精车 |
6 |
89.01% |
6.59% |
|
|
| 精车R |
6 |
95.60% |
6.59% |
|
|
| U钻 |
2 |
97.80% |
2.20% |
|
|
| 钻斜孔 |
2 |
100.00% |
2.20% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
91 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GY6+HA1左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
| 其它 |
11 |
61.11% |
61.11% |
|
|
|
| 数控磨 |
5 |
88.89% |
27.78% |
|
|
|
| 精车R |
2 |
100.00% |
11.11% |
|
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
|
| 滚键 |
|
100.00% |
0.00% |
|
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
|
| U钻 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
18 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GY6+HA1右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 其它 |
11 |
35.48% |
35.48% |
|
|
| 滚螺纹 |
9 |
64.52% |
29.03% |
|
|
| 铣半圆键 |
7 |
87.10% |
22.58% |
|
|
| U钻 |
2 |
93.55% |
6.45% |
|
|
| 精车 |
1 |
96.77% |
3.23% |
|
|
| 镗孔 |
1 |
100.00% |
3.23% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 数控磨 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 综合 |
31 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GFC 左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
| 数控磨 |
4 |
26.67% |
26.67% |
|
|
|
| 其他 |
4 |
53.33% |
26.67% |
|
|
|
| U钻 |
3 |
73.33% |
20.00% |
|
|
|
| 镗孔 |
2 |
86.67% |
13.33% |
|
|
|
| 精车 |
1 |
93.33% |
6.67% |
|
|
|
| 滚花键 |
1 |
100.00% |
6.67% |
|
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
|
| 精磨R |
|
100.00% |
0.00% |
|
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
15 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
|
| GFC右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 其他 |
4 |
30.77% |
30.77% |
|
|
| 镗孔 |
3 |
53.85% |
23.08% |
|
|
| U钻 |
2 |
69.23% |
15.38% |
|
|
| 精车 |
1 |
76.92% |
7.69% |
|
|
| 滚螺纹 |
1 |
84.62% |
7.69% |
|
|
| 数控磨 |
1 |
92.31% |
7.69% |
|
|
| 精磨R |
1 |
100.00% |
7.69% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 铣半圆键 |
|
100.00% |
0.00% |
|
|
| 车凹 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 综合 |
13 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| 4160479左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| U钻 |
|
#DIV/0! |
#DIV/0! |
|
|
| 钻销孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨R面 |
|
#DIV/0! |
#DIV/0! |
|
|
| 铣半圆键 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 数控磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 镗孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 车外端面 |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|