                                                                                                     
|
|
|
| 生产单位： |
一车间 |
|
|
|
| K157FM（大长江）左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
|
|
|
|
|
|
| 插齿 |
6 |
26.09% |
26.09% |
|
|
|
|
|
|
|
|
|
|
| 粗车R |
6 |
52.17% |
26.09% |
|
|
|
|
|
|
|
|
|
|
| 精磨 |
4 |
69.57% |
17.39% |
|
|
|
|
|
|
|
|
|
|
| 滚螺纹 |
3 |
82.61% |
13.04% |
|
|
|
|
|
|
|
|
|
|
| 精车 |
2 |
91.30% |
8.70% |
|
|
|
|
|
|
|
|
|
|
| 铣键槽 |
1 |
95.65% |
4.35% |
|
|
|
|
|
|
|
|
|
|
| 磨锥 |
1 |
100.00% |
4.35% |
|
|
|
|
|
|
|
|
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| U钻 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 钻工艺孔 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 综合 |
23 |
|
|
|
|
|
|
|
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
一车间 |
|
|
|
| K157FM（大长江） 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 镗孔 |
10 |
52.63% |
52.63% |
|
|
| 精磨 |
3 |
68.42% |
15.79% |
|
|
| 钻深孔 |
2 |
78.95% |
10.53% |
|
|
| 钻斜孔 |
2 |
89.47% |
10.53% |
|
|
| 滚螺纹 |
1 |
94.74% |
5.26% |
|
|
| U钻 |
1 |
100.00% |
5.26% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 钻工艺孔 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 铣键槽 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 综合 |
19 |
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AN125 左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 钻攻3×M6孔 |
12 |
36.36% |
36.36% |
|
|
| 其它 |
7 |
57.58% |
21.21% |
|
|
| 铣花键 |
4 |
69.70% |
12.12% |
|
|
| 数控磨 |
3 |
78.79% |
9.09% |
|
|
| 镗孔 |
3 |
87.88% |
9.09% |
|
|
| 精车 |
1 |
90.91% |
3.03% |
|
|
| 滚螺纹 |
1 |
93.94% |
3.03% |
|
|
| 钻销孔 |
1 |
96.97% |
3.03% |
|
|
| 精车R |
1 |
100.00% |
3.03% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 铣扁 |
|
100.00% |
0.00% |
|
|
| 压磨轴套 |
|
100.00% |
0.00% |
|
|
| 精磨φ12 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 综合 |
33 |
|
|
审核： |
|
批准： |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
| AN125系列 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 滚螺纹 |
3 |
25.00% |
25.00% |
|
|
| 钻销孔 |
2 |
41.67% |
16.67% |
|
|
| 数控磨 |
2 |
58.33% |
16.67% |
|
|
| 插齿 |
2 |
75.00% |
16.67% |
|
|
| 精车R |
1 |
83.33% |
8.33% |
|
|
| 镗孔 |
1 |
91.67% |
8.33% |
|
|
| 压合 |
1 |
100.00% |
8.33% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 精磨φ23 |
|
100.00% |
0.00% |
|
|
| 钻铰φ4孔 |
|
100.00% |
0.00% |
|
|
| 铣半圆键 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
12 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AX100 左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 钻销孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 粗车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 车孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 铣半圆键 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 数控磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 镗孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AX100 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 钻销孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 粗车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 车孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 铣半圆键 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 数控磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 镗孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
|
| 847026左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 镗孔 |
4 |
36.36% |
36.36% |
|
|
| 粗车R |
4 |
72.73% |
36.36% |
|
|
| 精车 |
1 |
81.82% |
9.09% |
|
|
| 数控磨 |
1 |
90.91% |
9.09% |
|
|
| 其它 |
1 |
100.00% |
9.09% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 铣半圆键 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 综合 |
11 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| 847026右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 铣半圆键 |
2 |
40.00% |
40.00% |
|
|
| 数控磨 |
1 |
60.00% |
20.00% |
|
|
| 粗车R |
1 |
80.00% |
20.00% |
|
|
| 其它 |
1 |
100.00% |
20.00% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 综合 |
5 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| 848776/848773左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 其它 |
2 |
40.00% |
40.00% |
|
|
| 滚螺纹 |
2 |
80.00% |
40.00% |
|
|
| 精车R |
1 |
100.00% |
20.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 数控磨 |
|
100.00% |
0.00% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 铣半圆键 |
|
100.00% |
0.00% |
|
|
| 综合 |
5 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| 848776/848773右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 钻销孔 |
3 |
33.33% |
33.33% |
|
|
| 铣半圆键 |
3 |
66.67% |
33.33% |
|
|
| 滚螺纹 |
2 |
88.89% |
22.22% |
|
|
| 数控磨 |
1 |
100.00% |
11.11% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
9 |
|
180.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
|
8850050001左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 磨孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨杆 |
|
#DIV/0! |
#DIV/0! |
|
|
| 车孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 钻销孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨底径 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨R |
|
#DIV/0! |
#DIV/0! |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
|
8850050001右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 磨杆 |
25 |
49.02% |
49.02% |
|
|
| 磨孔 |
17 |
82.35% |
33.33% |
|
|
| 铣键 |
4 |
90.20% |
7.84% |
|
|
| 精车 |
3 |
96.08% |
5.88% |
|
|
| 钻销孔 |
2 |
100.00% |
3.92% |
|
|
| 车R |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 磨底径 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 磨R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
51 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| SC4160479左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
12 |
31.58% |
31.58% |
|
|
| 铣键 |
7 |
50.00% |
18.42% |
|
|
| 磨孔 |
7 |
68.42% |
18.42% |
|
|
| 钻销孔 |
4 |
78.95% |
10.53% |
|
|
| 精车 |
2 |
84.21% |
5.26% |
|
|
| 车R |
2 |
89.47% |
5.26% |
|
|
| 车孔 |
2 |
94.74% |
5.26% |
|
|
| 滚螺纹 |
1 |
97.37% |
2.63% |
|
|
| 压合 |
1 |
100.00% |
2.63% |
|
|
| 磨底径 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
38 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 4191248左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 车孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨底径 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨R |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 4191248右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 车孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 铣键 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨底径 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨R |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 12F6连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨小孔 |
56 |
66.67% |
66.67% |
|
|
| 珩小孔 |
14 |
83.33% |
16.67% |
|
|
| 磨大孔 |
11 |
96.43% |
13.10% |
|
|
| 珩大孔 |
2 |
98.81% |
2.38% |
|
|
| 磨平面 |
1 |
100.00% |
1.19% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
84 |
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 157FM连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 珩小孔 |
103 |
53.93% |
53.93% |
|
|
| 磨小孔 |
63 |
86.91% |
32.98% |
|
|
| 磨大孔 |
19 |
96.86% |
9.95% |
|
|
| 珩大孔 |
5 |
99.48% |
2.62% |
|
|
| 其它 |
1 |
100.00% |
0.52% |
|
|
| 磨平面 |
|
100.00% |
0.00% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
191 |
|
100.00% |
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| GFC系列 |
|
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 珩小孔 |
17 |
60.71% |
60.71% |
|
|
| 磨小孔 |
6 |
82.14% |
21.43% |
|
|
| 磨大孔 |
3 |
92.86% |
10.71% |
|
|
| 磨平面 |
2 |
100.00% |
7.14% |
|
|
| 珩大孔 |
|
100.00% |
0.00% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
28 |
|
100.00% |
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 8861200001连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 珩大孔 |
2 |
50.00% |
50.00% |
|
|
| 磨大孔 |
1 |
75.00% |
25.00% |
|
|
| 磨平面 |
1 |
100.00% |
25.00% |
|
|
| 磨小孔 |
|
100.00% |
0.00% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 珩小孔 |
|
100.00% |
0.00% |
|
|
| 校直 |
|
100.00% |
0.00% |
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
4 |
|
100.00% |
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 847026连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 珩大孔 |
|
0.00% |
0.00% |
|
|
| 珩小孔 |
|
0.00% |
0.00% |
|
|
| 磨小孔 |
|
0.00% |
0.00% |
|
|
| 其它 |
|
0.00% |
0.00% |
|
|
| 磨平面 |
|
0.00% |
0.00% |
|
|
| 钻油孔 |
|
0.00% |
0.00% |
|
|
| 钻小孔 |
|
0.00% |
0.00% |
|
|
| 钻大孔 |
|
0.00% |
0.00% |
|
|
| 车小孔 |
|
0.00% |
0.00% |
|
|
| 车大孔 |
|
0.00% |
0.00% |
|
|
| 磨大孔 |
|
0.00% |
0.00% |
|
|
|
| 校直 |
|
0.00% |
0.00% |
|
|
|
| 综合 |
0 |
|
0.00% |
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
|
| 8012轴 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
51 |
37.50% |
37.50% |
|
|
| 粗磨 |
25 |
55.88% |
18.38% |
|
|
| 磨偏心 |
19 |
69.85% |
13.97% |
|
|
| 其它 |
12 |
78.68% |
8.82% |
|
|
| 钻φ16.5孔 |
11 |
86.76% |
8.09% |
|
|
| 镗孔 |
4 |
89.71% |
2.94% |
|
|
| 车φ16.5孔 |
3 |
91.91% |
2.21% |
|
|
| 钻φ1、φ2孔 |
3 |
94.12% |
2.21% |
|
|
| 铣扁 |
3 |
96.32% |
2.21% |
|
|
| 钻φ3.8孔 |
2 |
97.79% |
1.47% |
|
|
| 精车 |
1 |
98.53% |
0.74% |
|
|
| 铰φ3.8孔 |
1 |
99.26% |
0.74% |
|
|
| 枪钻 |
1 |
100.00% |
0.74% |
|
|
| 精车偏心 |
|
100.00% |
0.00% |
|
|
| 综合 |
136 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 减速机轴B |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精车外圆 |
|
#DIV/0! |
#DIV/0! |
|
|
| 三级粗磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 三级精磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 去毛刺 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
|
| 157FM 左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 镗孔 |
40 |
50.00% |
50.00% |
|
|
| 精磨 |
18 |
72.50% |
22.50% |
|
|
| 精车 |
9 |
83.75% |
11.25% |
|
|
| 钻扩攻螺纹 |
4 |
88.75% |
5.00% |
|
|
| 铣键槽 |
4 |
93.75% |
5.00% |
|
|
| U钻 |
3 |
97.50% |
3.75% |
|
|
| 精车R |
1 |
98.75% |
1.25% |
|
|
| 其它 |
1 |
100.00% |
1.25% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 综合 |
80 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨、空刀 |
45 |
57.69% |
57.69% |
|
|
| 镗孔 |
13 |
74.36% |
16.67% |
|
|
| 滚螺纹、键 |
10 |
87.18% |
12.82% |
|
|
| 其它 |
6 |
94.87% |
7.69% |
|
|
| U钻 |
2 |
97.44% |
2.56% |
|
|
| 精车R |
1 |
98.72% |
1.28% |
|
|
| 钻斜孔 |
1 |
100.00% |
1.28% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 综合 |
78 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GY6+HA1左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
| 滚螺纹 |
11 |
78.57% |
78.57% |
|
|
|
| U钻 |
3 |
100.00% |
21.43% |
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 数控磨 |
|
100.00% |
0.00% |
|
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
|
| 滚键 |
|
100.00% |
0.00% |
|
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
14 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
金山木 |
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| 生产单位： |
十一车间 |
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| GY6+HA1右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 滚螺纹 |
6 |
35.29% |
35.29% |
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| 其它 |
5 |
64.71% |
29.41% |
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| 铣半圆键 |
4 |
88.24% |
23.53% |
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| U钻 |
1 |
94.12% |
5.88% |
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| 数控磨 |
1 |
100.00% |
5.88% |
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| 精车 |
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100.00% |
0.00% |
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| 镗孔 |
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100.00% |
0.00% |
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| 粗车R |
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100.00% |
0.00% |
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| 车孔 |
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100.00% |
0.00% |
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| 精车R |
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100.00% |
0.00% |
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| 压合 |
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100.00% |
0.00% |
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| 校正 |
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100.00% |
0.00% |
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| 综合 |
17 |
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100.00% |
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编制： |
陶芬芬 |
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审核： |
李先玉 |
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批准： |
金山木 |
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| 生产单位： |
十一车间 |
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| GFC 左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 其他 |
13 |
41.94% |
41.94% |
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| 滚花键 |
4 |
54.84% |
12.90% |
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| 精磨R |
4 |
67.74% |
12.90% |
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| U钻 |
3 |
77.42% |
9.68% |
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| 粗车R |
3 |
87.10% |
9.68% |
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| 数控磨 |
2 |
93.55% |
6.45% |
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| 滚螺纹 |
2 |
100.00% |
6.45% |
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| 镗孔 |
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100.00% |
0.00% |
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| 精车 |
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100.00% |
0.00% |
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| 车孔 |
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100.00% |
0.00% |
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| 压合 |
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100.00% |
0.00% |
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| 校正 |
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100.00% |
0.00% |
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| 综合 |
31 |
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100.00% |
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编制： |
陶芬芬 |
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审核： |
李先玉 |
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批准： |
金山木 |
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| 生产单位： |
十一车间 |
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| GFC右曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 其他 |
12 |
36.36% |
36.36% |
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| 铣半圆键 |
8 |
60.61% |
24.24% |
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| 滚螺纹 |
5 |
75.76% |
15.15% |
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| 数控磨 |
5 |
90.91% |
15.15% |
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| 精磨R |
2 |
96.97% |
6.06% |
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| U钻 |
1 |
100.00% |
3.03% |
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| 镗孔 |
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100.00% |
0.00% |
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| 精车 |
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100.00% |
0.00% |
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| 粗车R |
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100.00% |
0.00% |
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| 车凹 |
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100.00% |
0.00% |
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| 压合 |
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100.00% |
0.00% |
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| 校正 |
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100.00% |
0.00% |
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| 综合 |
33 |
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100.00% |
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编制： |
陶芬芬 |
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审核： |
李先玉 |
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批准： |
金山木 |
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| 生产单位： |
十一车间 |
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| 4160479左曲柄 |
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| 工序名称 |
废品数 |
累积废品率 |
废品率 |
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| 精车 |
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#DIV/0! |
#DIV/0! |
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| U钻 |
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#DIV/0! |
#DIV/0! |
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| 钻销孔 |
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#DIV/0! |
#DIV/0! |
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| 磨R面 |
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#DIV/0! |
#DIV/0! |
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| 铣半圆键 |
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#DIV/0! |
#DIV/0! |
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| 滚螺纹 |
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#DIV/0! |
#DIV/0! |
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| 数控磨 |
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#DIV/0! |
#DIV/0! |
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| 镗孔 |
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#DIV/0! |
#DIV/0! |
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| 车外端面 |
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#DIV/0! |
#DIV/0! |
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| 压合 |
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#DIV/0! |
#DIV/0! |
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| 校正 |
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#DIV/0! |
#DIV/0! |
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| 其它 |
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#DIV/0! |
#DIV/0! |
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| 综合 |
0 |
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#DIV/0! |
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编制： |
陶芬芬 |
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审核： |
李先玉 |
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批准： |
金山木 |
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