             
|
|
|
| 生产单位： |
一车间 |
|
|
|
| K157FM（大长江）左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
|
|
|
|
|
|
| 镗孔 |
72 |
52.94% |
52.94% |
|
|
|
|
|
|
|
|
|
|
| 精磨 |
27 |
72.79% |
19.85% |
|
|
|
|
|
|
|
|
|
|
| 插齿 |
13 |
82.35% |
9.56% |
|
|
|
|
|
|
|
|
|
|
| 滚螺纹 |
5 |
86.03% |
3.68% |
|
|
|
|
|
|
|
|
|
|
| 精车 |
4 |
88.97% |
2.94% |
|
|
|
|
|
|
|
|
|
|
| 铣键槽 |
4 |
91.91% |
2.94% |
|
|
|
|
|
|
|
|
|
|
| 粗车R车孔 |
4 |
94.85% |
2.94% |
|
|
|
|
|
|
|
|
|
|
| 钻工艺孔 |
4 |
97.79% |
2.94% |
|
|
|
|
|
|
|
|
|
|
| 磨锥 |
2 |
99.26% |
1.47% |
|
|
|
|
|
|
|
|
|
|
| 精车R |
1 |
100.00% |
0.74% |
|
|
|
|
|
|
|
|
|
|
| U钻 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
|
|
|
|
|
|
|
|
| 综合 |
136 |
|
100.00% |
|
|
|
|
|
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
一车间 |
|
|
|
| K157FM（大长江） 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 滚螺纹 |
13 |
25.00% |
25.00% |
|
|
| 精车 |
12 |
48.08% |
23.08% |
|
|
| 镗孔 |
7 |
61.54% |
13.46% |
|
|
| 钻工艺孔 |
7 |
75.00% |
13.46% |
|
|
| 钻深孔 |
6 |
86.54% |
11.54% |
|
|
| 精磨 |
3 |
92.31% |
5.77% |
|
|
| 精车R |
2 |
96.15% |
3.85% |
|
|
| 铣键槽 |
1 |
98.08% |
1.92% |
|
|
| U钻 |
1 |
100.00% |
1.92% |
|
|
| 钻斜孔 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 综合 |
52 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AN125
左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 钻攻3×M6孔 |
22 |
48.89% |
48.89% |
|
|
| 数控磨 |
8 |
66.67% |
17.78% |
|
|
| 铣花键 |
6 |
80.00% |
13.33% |
|
|
| 钻销孔 |
3 |
86.67% |
6.67% |
|
|
| 滚螺纹 |
2 |
91.11% |
4.44% |
|
|
| 镗孔 |
1 |
93.33% |
2.22% |
|
|
| 压合 |
1 |
95.56% |
2.22% |
|
|
| 精车R |
1 |
97.78% |
2.22% |
|
|
| 铣扁 |
1 |
100.00% |
2.22% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 压磨轴套 |
|
100.00% |
0.00% |
|
|
| 精磨φ12 |
|
100.00% |
0.00% |
|
|
| 综合 |
45 |
|
100.00% |
审核： |
|
批准： |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
| AN125系列 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 镗孔 |
14 |
41.18% |
41.18% |
|
|
| 滚螺纹 |
9 |
67.65% |
26.47% |
|
|
| 数控磨 |
4 |
79.41% |
11.76% |
|
|
| 插齿 |
3 |
88.24% |
8.82% |
|
|
| 精车R |
2 |
94.12% |
5.88% |
|
|
| 铣半圆键 |
1 |
97.06% |
2.94% |
|
|
| 校正 |
1 |
100.00% |
2.94% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 钻铰φ4孔 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 精磨φ23 |
|
100.00% |
0.00% |
|
|
| 综合 |
34 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AX100 左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 铣半圆键 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 数控磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 钻销孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 粗车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 车孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 镗孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| AX100 右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 钻销孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 镗孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 粗车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 车孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 铣半圆键 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 数控磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| 847026左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 校正 |
10 |
43.48% |
43.48% |
|
|
| 精车 |
6 |
69.57% |
26.09% |
|
|
| 滚螺纹 |
5 |
91.30% |
21.74% |
|
|
| 铣半圆键 |
2 |
100.00% |
8.70% |
|
|
| 数控磨 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 综合 |
23 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| 847026右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
12 |
42.86% |
42.86% |
|
|
| 精车 |
5 |
60.71% |
17.86% |
|
|
| 数控磨 |
3 |
71.43% |
10.71% |
|
|
| 铣半圆键 |
2 |
78.57% |
7.14% |
|
|
| 滚螺纹 |
2 |
85.71% |
7.14% |
|
|
| 车孔 |
2 |
92.86% |
7.14% |
|
|
| 其它 |
1 |
96.43% |
3.57% |
|
|
| 镗孔 |
1 |
100.00% |
3.57% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 综合 |
28 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| 848776/848773左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 滚螺纹 |
9 |
52.94% |
52.94% |
|
|
| 校正 |
4 |
76.47% |
23.53% |
|
|
| 精车R |
1 |
82.35% |
5.88% |
|
|
| 车孔 |
1 |
88.24% |
5.88% |
|
|
| 其它 |
1 |
94.12% |
5.88% |
|
|
| 精车 |
1 |
100.00% |
5.88% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 数控磨 |
|
100.00% |
0.00% |
|
|
| 铣半圆键 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 综合 |
17 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
二车间 |
|
|
|
|
| 848776/848773右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
10 |
62.50% |
62.50% |
|
|
| 铣半圆键 |
4 |
87.50% |
25.00% |
|
|
| 数控磨 |
1 |
93.75% |
6.25% |
|
|
| 精车 |
1 |
100.00% |
6.25% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 综合 |
16 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 8850110045左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨杆 |
36 |
58.06% |
58.06% |
|
|
| 磨孔 |
8 |
70.97% |
12.90% |
|
|
| 精车 |
7 |
82.26% |
11.29% |
|
|
| 车孔 |
4 |
88.71% |
6.45% |
|
|
| 磨底径 |
4 |
95.16% |
6.45% |
|
|
| 磨R |
3 |
100.00% |
4.84% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 车R |
|
100.00% |
0.00% |
|
|
| 综合 |
62 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 8850110045右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨杆 |
15 |
44.12% |
44.12% |
|
|
| 车孔 |
10 |
73.53% |
29.41% |
|
|
| 精车 |
4 |
85.29% |
11.76% |
|
|
| 铣键 |
3 |
94.12% |
8.82% |
|
|
| 磨孔 |
2 |
100.00% |
5.88% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 钻销孔 |
|
100.00% |
0.00% |
|
|
| 车R |
|
100.00% |
0.00% |
|
|
| 磨底径 |
|
100.00% |
0.00% |
|
|
| 磨R |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 综合 |
34 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| SC4160479左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 车R |
42 |
44.68% |
44.68% |
|
|
| 精磨 |
31 |
77.66% |
32.98% |
|
|
| 精车 |
9 |
87.23% |
9.57% |
|
|
| 车孔 |
6 |
93.62% |
6.38% |
|
|
| 镗孔 |
4 |
97.87% |
4.26% |
|
|
| 钻销孔 |
1 |
98.94% |
1.06% |
|
|
| 铣键 |
1 |
100.00% |
1.06% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 磨孔 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 磨底径 |
|
100.00% |
0.00% |
|
|
| 综合 |
94 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 4191248左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
35 |
85.37% |
85.37% |
|
|
| 钻孔 |
3 |
92.68% |
7.32% |
|
|
| 磨孔 |
3 |
100.00% |
7.32% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 磨底径 |
|
100.00% |
0.00% |
|
|
| 磨R |
|
100.00% |
0.00% |
|
|
| 车R |
|
100.00% |
0.00% |
|
|
| 综合 |
41 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
三车间 |
|
|
|
|
| 4191248右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
17 |
58.62% |
58.62% |
|
|
| 镗孔 |
9 |
89.66% |
31.03% |
|
|
| 磨R |
3 |
100.00% |
10.34% |
|
|
| 精车 |
|
100.00% |
0.00% |
|
|
| 校正 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 铣键 |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 滚螺纹 |
|
100.00% |
0.00% |
|
|
| 车R |
|
100.00% |
0.00% |
|
|
| 磨底径 |
|
100.00% |
0.00% |
|
|
| 压合 |
|
100.00% |
0.00% |
|
|
| 综合 |
29 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 12F6连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 珩小孔 |
40 |
30.53% |
30.53% |
|
|
| 镗小孔 |
37 |
58.78% |
28.24% |
|
|
| 磨小孔 |
29 |
80.92% |
22.14% |
|
|
| 磨大孔 |
18 |
94.66% |
13.74% |
|
|
| 珩大孔 |
4 |
97.71% |
3.05% |
|
|
| 磨平面 |
2 |
99.24% |
1.53% |
|
|
| 校直 |
1 |
100.00% |
0.76% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
131 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 157FM连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 珩小孔 |
35 |
32.41% |
32.41% |
|
|
| 磨小孔 |
28 |
58.33% |
25.93% |
|
|
| 磨大孔 |
24 |
80.56% |
22.22% |
|
|
| 镗小孔 |
10 |
89.81% |
9.26% |
|
|
| 珩大孔 |
7 |
96.30% |
6.48% |
|
|
| 其它 |
3 |
99.07% |
2.78% |
|
|
| 校直 |
1 |
97.22% |
0.93% |
|
|
| 磨平面 |
|
97.22% |
0.00% |
|
|
| 钻油孔 |
|
97.22% |
0.00% |
|
|
| 钻小孔 |
|
97.22% |
0.00% |
|
|
| 钻大孔 |
|
97.22% |
0.00% |
|
|
| 车小孔 |
|
97.22% |
0.00% |
|
|
| 车大孔 |
|
97.22% |
0.00% |
|
|
|
| 综合 |
108 |
|
100.00% |
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| GFC系列 |
|
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 磨小孔 |
38 |
41.76% |
41.76% |
|
|
| 珩小孔 |
26 |
70.33% |
28.57% |
|
|
| 磨大孔 |
15 |
86.81% |
16.48% |
|
|
| 磨平面 |
5 |
92.31% |
5.49% |
|
|
| 珩大孔 |
4 |
96.70% |
4.40% |
|
|
| 校直 |
3 |
100.00% |
3.30% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
91 |
|
100.00% |
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 8861200001连杆 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 磨小孔 |
67 |
51.94% |
51.94% |
|
|
| 珩小孔 |
32 |
76.74% |
24.81% |
|
|
| 磨大孔 |
15 |
88.37% |
11.63% |
|
|
| 珩大孔 |
11 |
96.90% |
8.53% |
|
|
| 校直 |
4 |
100.00% |
3.10% |
|
|
| 磨平面 |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 钻油孔 |
|
100.00% |
0.00% |
|
|
| 钻小孔 |
|
100.00% |
0.00% |
|
|
| 钻大孔 |
|
100.00% |
0.00% |
|
|
| 车小孔 |
|
100.00% |
0.00% |
|
|
|
| 车大孔 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
129 |
|
100.00% |
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
五车间 |
|
|
|
|
| 847026连杆 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 珩大孔 |
|
0.00% |
0.00% |
|
|
| 珩小孔 |
|
0.00% |
0.00% |
|
|
| 磨小孔 |
|
0.00% |
0.00% |
|
|
| 其它 |
|
0.00% |
0.00% |
|
|
| 磨平面 |
|
0.00% |
0.00% |
|
|
| 钻油孔 |
|
0.00% |
0.00% |
|
|
| 钻小孔 |
|
0.00% |
0.00% |
|
|
| 钻大孔 |
|
0.00% |
0.00% |
|
|
| 车小孔 |
|
0.00% |
0.00% |
|
|
| 车大孔 |
|
0.00% |
0.00% |
|
|
| 磨大孔 |
|
0.00% |
0.00% |
|
|
|
| 校直 |
|
0.00% |
0.00% |
|
|
|
| 综合 |
0 |
|
0.00% |
|
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 8012轴 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
35 |
37.23% |
37.23% |
|
|
| 粗磨 |
18 |
56.38% |
19.15% |
|
|
| 磨偏心 |
12 |
69.15% |
12.77% |
|
|
| 其它 |
8 |
77.66% |
8.51% |
|
|
| 钻φ1、φ2孔 |
5 |
82.98% |
5.32% |
|
|
| 枪钻 |
4 |
87.23% |
4.26% |
|
|
| 车φ16.5孔 |
3 |
90.43% |
3.19% |
|
|
| 钻φ16.5孔 |
2 |
92.55% |
2.13% |
|
|
| 铣扁 |
2 |
94.68% |
2.13% |
|
|
| 钻φ3.8孔 |
2 |
96.81% |
2.13% |
|
|
| 精车 |
2 |
98.94% |
2.13% |
|
|
| 铰φ3.8孔 |
1 |
100.00% |
1.06% |
|
|
| 精车偏心 |
|
100.00% |
0.00% |
|
|
| 镗孔 |
|
100.00% |
0.00% |
|
|
| 综合 |
94 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
六车间 |
|
|
|
|
| 减速机轴B |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精车外圆 |
|
#DIV/0! |
#DIV/0! |
|
|
| 三级粗磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 三级精磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 去毛刺 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
|
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
|
| 157FM
左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精磨 |
12 |
23.08% |
23.08% |
|
|
| 铣键槽 |
12 |
46.15% |
23.08% |
|
|
| 精车 |
10 |
65.38% |
19.23% |
|
|
| 钻扩攻螺纹 |
6 |
76.92% |
11.54% |
|
|
| 镗孔 |
4 |
84.62% |
7.69% |
|
|
| U钻 |
3 |
90.38% |
5.77% |
|
|
| 磨锥 |
1 |
92.31% |
1.92% |
|
|
| 粗车R |
4 |
100.00% |
7.69% |
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
52 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
九车间 |
|
|
|
| 157FM
右曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 精车 |
8 |
25.81% |
25.81% |
|
|
| 精磨、空刀 |
7 |
48.39% |
22.58% |
|
|
| 镗孔 |
4 |
61.29% |
12.90% |
|
|
| 滚螺纹、键 |
4 |
74.19% |
12.90% |
|
|
| U钻 |
4 |
87.10% |
12.90% |
|
|
| 攻丝 |
1 |
90.32% |
3.23% |
|
|
| 粗车R |
1 |
93.55% |
3.23% |
|
|
| 钻斜孔 |
1 |
96.77% |
3.23% |
|
|
| 精车R |
1 |
100.00% |
3.23% |
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
| 综合 |
31 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| HA1左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
|
| 数控磨 |
33 |
42.86% |
42.86% |
|
|
|
| 校正 |
11 |
57.14% |
14.29% |
|
|
|
| 精车 |
9 |
68.83% |
11.69% |
|
|
|
| 镗孔 |
6 |
76.62% |
7.79% |
|
|
|
| 滚螺纹 |
6 |
84.42% |
7.79% |
|
|
|
| U钻 |
4 |
89.61% |
5.19% |
|
|
|
| 铣键槽 |
4 |
94.81% |
5.19% |
|
|
|
| 滚键 |
3 |
98.70% |
3.90% |
|
|
|
| 压合 |
1 |
100.00% |
1.30% |
|
|
|
| 其它 |
|
100.00% |
0.00% |
|
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
|
| 精车R |
|
100.00% |
0.00% |
|
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
|
| 综合 |
77 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| HA1右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 校正 |
27 |
22.50% |
22.50% |
|
|
| 数控磨 |
25 |
43.33% |
20.83% |
|
|
| 其它 |
25 |
64.17% |
20.83% |
|
|
| 镗孔 |
10 |
72.50% |
8.33% |
|
|
| 滚螺纹 |
9 |
80.00% |
7.50% |
|
|
| 精车 |
8 |
86.67% |
6.67% |
|
|
| U钻 |
6 |
91.67% |
5.00% |
|
|
| 铣半圆键 |
5 |
95.83% |
4.17% |
|
|
| 压合 |
4 |
99.17% |
3.33% |
|
|
| 精车R |
1 |
100.00% |
0.83% |
|
|
| 粗车R |
|
100.00% |
0.00% |
|
|
| 车孔 |
|
100.00% |
0.00% |
|
|
| 综合 |
120 |
|
100.00% |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GFC 左曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
|
| 其他 |
|
#DIV/0! |
#DIV/0! |
|
|
|
| 数控磨 |
|
#DIV/0! |
#DIV/0! |
|
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
|
| U钻 |
|
#DIV/0! |
#DIV/0! |
|
|
|
| 滚花键 |
|
#DIV/0! |
#DIV/0! |
|
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
|
| 镗孔 |
|
#DIV/0! |
#DIV/0! |
|
|
|
| 粗车R |
|
#DIV/0! |
#DIV/0! |
|
|
|
| 车孔 |
|
#DIV/0! |
#DIV/0! |
|
|
|
| 精磨R |
|
#DIV/0! |
#DIV/0! |
|
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| GFC右曲柄 |
|
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 其他 |
|
#DIV/0! |
#DIV/0! |
|
|
| 铣半圆键 |
|
#DIV/0! |
#DIV/0! |
|
|
| U钻 |
|
#DIV/0! |
#DIV/0! |
|
|
| 数控磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 镗孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| 粗车R |
|
#DIV/0! |
#DIV/0! |
|
|
| 精磨R |
|
#DIV/0! |
#DIV/0! |
|
|
| 车凹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
| 生产单位： |
十一车间 |
|
|
|
|
| 4160479左曲柄 |
|
|
|
| 工序名称 |
废品数 |
累积废品率 |
废品率 |
|
|
| 精车 |
|
#DIV/0! |
#DIV/0! |
|
|
| U钻 |
|
#DIV/0! |
#DIV/0! |
|
|
| 钻销孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 磨R面 |
|
#DIV/0! |
#DIV/0! |
|
|
| 铣半圆键 |
|
#DIV/0! |
#DIV/0! |
|
|
| 滚螺纹 |
|
#DIV/0! |
#DIV/0! |
|
|
| 数控磨 |
|
#DIV/0! |
#DIV/0! |
|
|
| 镗孔 |
|
#DIV/0! |
#DIV/0! |
|
|
| 车外端面 |
|
#DIV/0! |
#DIV/0! |
|
|
| 压合 |
|
#DIV/0! |
#DIV/0! |
|
|
| 校正 |
|
#DIV/0! |
#DIV/0! |
|
|
| 其它 |
|
#DIV/0! |
#DIV/0! |
|
|
| 综合 |
0 |
|
#DIV/0! |
|
|
|
编制： |
陶芬芬 |
|
审核： |
李先玉 |
|
批准： |
孙成勤 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|